Easy OnBoarding Enhanced Manufacturing Set Up Overview Easy

Easy On-Boarding Enhanced Manufacturing Set Up Overview

Easy On-Boarding Course Overview • Introduction to Manufacturing Set Up • Set up Enhanced Manufacturing Data 2

Easy On-Boarding Product Definition 3

Easy On-Boarding Departments 4

Easy On-Boarding Work Centres 5

Easy On-Boarding Routing/Processes 6

Easy On-Boarding Routings/Processes 7

Easy On-Boarding Alternate Routings Routing 10 -100 (Primary) Work Center ABC Cutting Work Center DEF NC Polishing Work Center GHI Assembly Item 10 -100 Routing 10 -100 P (Alternate) Use this routing when DEF is busy or down Work Center XYZ Manual Polishing

Easy On-Boarding Product Structures 01020 Implantable Medical Ultrasound 50010 Acoustic Transducer 60009 Probe Housing 60051 Microprocessor

Easy On-Boarding Product Formulas 04001 Fruit Juice 16 LB fruit 8 G proprietary spice mix 80% sterilized water 0. 2% preservative = Batch Size 8, 000 ml

Easy On-Boarding Terminology • • • Scrap/Yield Backflush Queue Time Wait Time Operation Labour/burden rates Product Structure Codes Alternate Structures/Formulas Substitutions 11

Easy On-Boarding Scrap Approach – Option 1 12

Easy On-Boarding Scrap Approach – Option 2 13

Easy On-Boarding Backflushing 14

Easy On-Boarding Burden/Labour Rates 15

Easy On-Boarding Burden/Labour Rates Burden costs use • Machine burden rate • Labor burden % Machine burden rate equals (standard setup hours x number of machines + standard run hours) x work center machine burden rate 16

Easy On-Boarding Burden/Labour Rates Burden costs use üMachine burden rate • Labor burden % Labor burden rate equals (standard setup hours/order quantity + standard run hours) x work center labor burden rate 17

Easy On-Boarding Burden/Labour Rates Burden costs use üMachine burden rate üLabor burden rate • Labor burden % Labor burden percent equals (standard setup hours x work center setup rate x labor burden %) plus (standard run hours x work center labor rate x labor burden %) 18

Easy On-Boarding Why Product Structure Codes? 10 -10000 Item 500 Qty=2 Item 250 Qty=3 Not a pre-existing item Item 350 Qty=1 10 -10000 C These items are different from the ones in the original basic structure Item 501 Qty=2 Item 251 Qty=3 Item 351 Qty=1

Easy On-Boarding Product Structure - Alternates Alternate 1 60001 Durable Plastic Housing 60002 Display / Readout 60050 Base Unit /CPU … 60002 Display / Readout 60053 Ultra High Performance CPU … Alternate 2 60001 Durable Plastic Housing

Easy On-Boarding Alternative Structures: Application 2 Structure varies according to availability and combination of components Structure 01010: Medical Ultrasound (with standard CPU) Structure 01010 -A Medical Ultrasound (with ultra-speed CPU) Structure 1000 -B Medical Ultrasound (with dual CPUs) Default Alternates

Easy On-Boarding Substitutions When we are out of very strong glue, use this one, but use an extra drop. Very Strong Glue Pretty Strong Glue

Easy On-Boarding Manufacturing Set Up Process Easy On-Boarding 23

Easy On-Boarding Manufacturing Set Up Process 24

Easy On-Boarding Employee Maintenance 25

Easy On-Boarding Department Maintenance 26

Easy On-Boarding Work Centre Maintenance 27

Easy On-Boarding Standard Operation Maintenance 28

Easy On-Boarding Routing Maintenance – Rate Based 29

Easy On-Boarding Product Structure Maintenance 30

Easy On-Boarding Product Structure Code Maintenance

Easy On-Boarding Alternate Structure Maintenance Unite the existing item/structure code. . . … with the alternate

Easy On-Boarding Alternate Routings 1 Create the alternate in Routing Maintenance then. . . Routing 1500 -10 -A 1 (Alternate)

Easy On-Boarding Alternate Routing Maintenance 2 Assign items to it in Alternate Routing Maintenance 3 Use Item or Item-Site Planning Data, to assign alternate or use Work Order Maintenance or the Shop Floor Control module to assign the alternate to a specific work order (Field data shown for example only)

Easy On-Boarding Item Substitution Maintenance

Easy On-Boarding Shop Floor Calendar 36

Easy On-Boarding Production Line Maintenance 37

Easy On-Boarding Production Line Maintenance 38

Easy On-Boarding Shift Maintenance 39

Easy On-Boarding Line Changeover Maintenance 40

Easy On-Boarding Line Allocation Maintenance 41

Easy On-Boarding Holiday Maintenance 42

Easy On-Boarding Reason Code Maintenance 43

Easy On-Boarding Formula Set Up 1. In Formula Code Maintenance, you assign the batch code to the formula 2. Then create the formula in Formula Maintenance 15. 5 e. B-PS-SU-420 44

Easy On-Boarding Formula Set Up Component Quantities, Quantity Types, and Batch Size Component Quantities relate to the batch size as determined by the quantity type Qty Type Usage blank Quantity per parent’s unit of measure Batch Quantity per batch Percentage Percent of batch 45