Dimensional metrology and Quality control New learning solutions

























- Slides: 25
Dimensional metrology and Quality control New learning solutions Dimensional metrology: - Semi-precision measuring instruments - Precision measuring instruments Quality control BD-PEAFrançois-Philippe Paradis Dimensional metrology Created: 1/10/2019 Draft Strictly confidential 1
BD-PEAFrançois-Philippe Paradis Dimensional metrology Created: 1/10/2019 Semi-precision and parts shown Draft measuring tools Strictly confidential
Dimensional metrology Background Dimensional metrology is the science that defines when and how a measurement tool should be used to properly determine dimensions such as length, diameter, depth, thickness, or features such as parallelism, concentricity, straightness, etc. Simply put, a worker that masters these skills can pick a manufactured part, choose the proper type of tool with the right precision, and perform/report the measurement with confidence. Tools can be anything ranging from a simple ruler to a high precision micrometer or even a 3 D scanner. BD-PEAFrançois-Philippe Paradis Dimensional metrology Created: 1/10/2019 Draft Strictly confidential
Dimensional metrology Background Dimensional metrology is the science that defines when and how a measurement tool should be used to properly determine dimensions such as length, diameter, depth, thickness, or features such as parallelism, concentricity, straightness, etc. Simply put, a worker that masters these skills can pick a manufactured part, choose the proper type of tool with the right precision, and perform/report the measurement with confidence. Tools can be anything ranging from a simple ruler to a high precision micrometer or even a 3 D scanner. Customer needs / problem • Lack of parts that are designed to show the proper use and limitations of tools • Students lack skill since they do not have enough parts to practice • Difficulty to keep pace with increasing precision of measurements and more sophisticated measurement methods and tools • Request from US market over the last couple of years (Precision measurement) BD-PEAFrançois-Philippe Paradis Dimensional metrology Created: 1/10/2019 Draft Strictly confidential
Dimensional metrology Background Dimensional metrology is the science that defines when and how a measurement tool should be used to properly determine dimensions such as length, diameter, depth, thickness, or features such as parallelism, concentricity, straightness, etc. Simply put, a worker that masters these skills can pick a manufactured part, choose the proper type of tool with the right precision, and perform/report the measurement with confidence. Tools can be anything ranging from a simple ruler to a high precision micrometer or even a 3 D scanner. Customer needs / problem • Lack of parts that are designed to show the proper use and limitations of tools • Students lack skill since they do not have enough parts to practice • Difficulty to keep pace with increasing precision of measurements and more sophisticated measurement methods and tools • Request from US market over the last couple of years (Precision measurement) Target groups • • Millwright/industrial mechanic/metalworking professions CNC machine operator/machine tool operator/machinist Worker/operator of a machine that manufactures any kind of part Quality control auditor/inspector/technician BD-PEAFrançois-Philippe Paradis Dimensional metrology Created: 1/10/2019 Draft Strictly confidential
Dimensional metrology Background Learning concept & competencies Dimensional metrology is the science that defines when and how a measurement tool should be used to properly determine dimensions such as length, diameter, depth, thickness, or features such as parallelism, concentricity, straightness, etc. • • • Simply put, a worker that masters these skills can pick a manufactured part, choose the proper type of tool with the right precision, and perform/report the measurement with confidence. Tools can be anything ranging from a simple ruler to a high precision micrometer or even a 3 D scanner. Customer needs / problem Read part drawings (ISO, ASME) Select proper tool to measure Describe tool Perform field check Convert SI-US customary units Measure properly Read measurement Determine part compliance Report findings with integrity • Lack of parts that are designed to show the proper use and limitations of tools • Students lack skill since they do not have enough parts to practice • Difficulty to keep pace with increasing precision of measurements and more sophisticated measurement methods and tools • Request from US market over the last couple of years (Precision measurement) Target groups • • Millwright/industrial mechanic/metalworking professions CNC machine operator/machine tool operator/machinist Worker/operator of a machine that manufactures any kind of part Quality control auditor/inspector/technician BD-PEAFrançois-Philippe Paradis Dimensional metrology Created: 1/10/2019 Draft Strictly confidential
Dimensional metrology Background Learning concept & competencies Dimensional metrology is the science that defines when and how a measurement tool should be used to properly determine dimensions such as length, diameter, depth, thickness, or features such as parallelism, concentricity, straightness, etc. • • • Simply put, a worker that masters these skills can pick a manufactured part, choose the proper type of tool with the right precision, and perform/report the measurement with confidence. Tools can be anything ranging from a simple ruler to a high precision micrometer or even a 3 D scanner. Customer needs / problem Read part drawings (ISO, ASME) Select proper tool to measure Describe tool Perform field check Convert SI-US customary units Measure properly Read measurement Determine part compliance Report findings with integrity • Lack of parts that are designed to show the proper use and limitations of tools • Students lack skill since they do not have enough parts to practice • Difficulty to keep pace with increasing precision of measurements and more sophisticated measurement methods and tools • Request from US market over the last couple of years (Precision measurement) Competitive situation • • Covers more than the equivalent Amatrol 910 -QC 3 Meets ANSI/NIMS 101 -2001 certification Meets the requirements of NC 3 Precision Measuring Instrument certification Only one competitor identified so far, Amatrol in the US market Target groups • • Millwright/industrial mechanic/metalworking professions CNC machine operator/machine tool operator/machinist Worker/operator of a machine that manufactures any kind of part Quality control auditor/inspector/technician BD-PEAFrançois-Philippe Paradis Dimensional metrology Created: 1/10/2019 Draft Strictly confidential
Dimensional metrology Background Learning concept & competencies Dimensional metrology is the science that defines when and how a measurement tool should be used to properly determine dimensions such as length, diameter, depth, thickness, or features such as parallelism, concentricity, straightness, etc. • • • Simply put, a worker that masters these skills can pick a manufactured part, choose the proper type of tool with the right precision, and perform/report the measurement with confidence. Tools can be anything ranging from a simple ruler to a high precision micrometer or even a 3 D scanner. Customer needs / problem Read part drawings (ISO, ASME) Select proper tool to measure Describe tool Perform field check Convert SI-US customary units Measure properly Read measurement Determine part compliance Report findings with integrity • Lack of parts that are designed to show the proper use and limitations of tools • Students lack skill since they do not have enough parts to practice • Difficulty to keep pace with increasing precision of measurements and more sophisticated measurement methods and tools • Request from US market over the last couple of years (Precision measurement) Competitive situation • • Covers more than the equivalent Amatrol 910 -QC 3 Meets ANSI/NIMS 101 -2001 certification Meets the requirements of NC 3 Precision Measuring Instrument certification Only one competitor identified so far, Amatrol in the US market Target groups • • Millwright/industrial mechanic/metalworking professions CNC machine operator/machine tool operator/machinist Worker/operator of a machine that manufactures any kind of part Quality control auditor/inspector/technician BD-PEAFrançois-Philippe Paradis Dimensional metrology Preliminary Information • Solution available at the end of June 2020 • Various combinations ranging from 5, 000 to 24, 000 USD to suit customer needs/budget Created: 1/10/2019 Draft Strictly confidential
Dimensional metrology Tools 9 Typical exercise content Manufactured parts Student/instructor manuals • • • BD-PEAFrançois-Philippe Paradis Drawings Read part drawings (ISO, USA) Select proper tool to measure Describe tool Perform field check Convert SI-US customary units Measure properly Read measurement Determine part compliance Report findings with integrity Dimensional metrology Created: 1/10/2019 Draft Strictly confidential
Dimensional metrology Structure Manufactured parts Drawing set and student manual Requires Covers and goes beyond Available end June 2020 TP - Semi-precision measuring Instruments Value tools (required, choose one) Standard tools PMI/AMI Optional work bench Available end June 2020 TP - Precision measuring Instruments Manufactured parts Drawing set and student manual ANSI/NIMS 101 -2001 Value tools (required, choose one) Standard tools BD-PEAFrançois-Philippe Paradis Dimensional metrology 910 -QC 3 Created: 1/10/2019 Draft Strictly confidential 10
Dimensional metrology List of competencies for semi-precision measuring instruments BD-PEAFrançois-Philippe Paradis Dimensional metrology Created: 1/10/2019 Draft Strictly confidential
Dimensional metrology Festo LX example of a learning path BD-PEAFrançois-Philippe Paradis Dimensional metrology Created: 1/10/2019 Draft Strictly confidential
BD-PEAFrançois-Philippe Paradis Dimensional metrology Created: 1/10/2019 Draft Strictly confidential
BD-PEAFrançois-Philippe Paradis Dimensional metrology Created: 1/10/2019 Draft Strictly confidential
BD-PEAFrançois-Philippe Paradis Dimensional metrology Created: 1/10/2019 Draft Strictly confidential
BD-PEAFrançois-Philippe Paradis Dimensional metrology Created: 1/10/2019 Draft Strictly confidential
BD-PEAFrançois-Philippe Paradis Dimensional metrology Created: 1/10/2019 Draft Strictly confidential
BD-PEAFrançois-Philippe Paradis Dimensional metrology Created: 1/10/2019 Draft Strictly confidential
BD-PEAFrançois-Philippe Paradis Dimensional metrology Created: 1/10/2019 Draft Strictly confidential
Quality assurance Add-on to semi-precision measuring instruments BD-PEAFrançois-Philippe Paradis Dimensional metrology Created: 1/10/2019 Draft Strictly confidential 20
Quality assurance Background Learning concept & competencies (details on Appendices 1 and 2) Whether you manufacture parts for the aerospace industry or toothbrushes, they must meet a set of quality requirements. Workers involved in quality control activities use dimensional metrology and statistical methods to determine if a manufacturing process can generate parts with the appropriate quality. This is major concern because parts that do not meet quality standards are rejected by the end-user. This is costly and time consuming. • • • Inspect parts according to existing sampling plan Determine parts compliance and create a report Create a sampling plan Use SPC control charts Collect data and calculate basic statistics Analyse histogram, Cp and Cpk and report findings Customer needs / problem • Focus more on theory than on putting theory into practice • Lack of parts that are designed to put into practice quality assurance methods • Repeated request from US market over the last couple of years (from sales rep. ) Competitive situation • • Covers more than the equivalent Amatrol 94 -QC 1 Meets ANSI/NIMS 101 -2001 certification Meets BIBB Industriemechaniker Zerspanungsmechaniker requirements Only one competitor identified so far, Amatrol in the US market Target groups • • Quality control auditor/inspector/technician Millwright/industrial mechanic/metalworking professions CNC machine operator/machine tool operator/machinist Worker/operator of a machine that manufactures any kind of part BD-PEAFrançois-Philippe Paradis Dimensional metrology Preliminary Information • Solution available at the end of Q 2 2020 • Approximately 5, 000 USD Created: 1/10/2019 Draft Strictly confidential
Quality assurance Typical exercise content Manufactured parts Student/instructor manuals • • • Sampling plan and SPC software Inspect parts according to existing sampling plan Determine parts compliance and create a report Create a sampling plan Use SPC control charts Collect data and calculate basic statistics Analyse histogram, Cp and Cpk and report findings Requires the tools from semi-precision measuring instruments Possible to connect tool to PC for data collection BD-PEAFrançois-Philippe Paradis Dimensional metrology Created: 1/10/2019 Draft Strictly confidential
Quality assurance Appendix 2 - Structure Covers at least Available end Q 2 2020 TP - Quality assurance Manufactured parts Student manual Sampling plan/SPC software ANSI/NIMS 101 -2001 Requires tools from semiprecision measuring instruments Optional work bench 94 -QC 1 BD-PEAFrançois-Philippe Paradis Dimensional metrology Created: 1/10/2019 Draft Strictly confidential 23
Summary To keep in mind BD-PEAFrançois-Philippe Paradis Dimensional metrology Created: 1/10/2019 Draft Strictly confidential 24
Summary To keep in mind • Three new systems available • Semi-precision measuring instruments • Precision measuring instruments • Quality control • Available end of June 2020 • Between 5, 000 and 30, 000 USD (list price) • Choice of value or standard tools • Beats Amatrol in term of topic coverage, variety of parts, choice of tools and pricing range • e-learning on Festo LX optionally available • Meets NC 3 specifications (discussions are ongoing with Octavio) • Optional storage solutions: workbench, Systainers BD-PEAFrançois-Philippe Paradis Dimensional metrology Created: 1/10/2019 Draft Strictly confidential 25