Dhanjal Impex Pvt Ltd Manufacturers Suppliers of Automotive
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Dhanjal Impex Pvt. Ltd. Manufacturers & Suppliers of Automotive Filters and Sheet Metal Components ISO 9001: 2015 & IATF/16949: 2016 Certified Company
Brief History Dhanjal Impex (P) Ltd was founded in the year 1990 by the present MD Mr. Jagtar Singh Dhanjal. The company started making filters with some basic filter making machines. Dhanjal Impex (P) Ltd has come a long way to become a quality and technology leader and one of the major manufacturer and supplier of Automotive filters and Sheet metal components. Dhanjal Impex (P) Ltd is a major supplier to almost all the OEM's in Indian market. We at Dhanjal in the new millennium are committed to retain excellence in quality of our products and services, with focus on customer satisfaction and market leadership.
MISSION Mission & Vision Our main aim is to be the first choice of all the OEMs in India through transparency in all our business operations and by providing products & services of superior quality at a competitive price. VISION Dhanjal Impex (P) Ltd has a vision to enhance our customer satisfaction through innovative products, advanced technologies and services. To be the most trusted brand with highest standards of ethics and integrity. OUR CORE VALUES § Quality in our products and Excellence in our processes. § Technology & Innovations. § Best customer service. § Employee’s growth § Social responsibility.
Operating Principles of Dhanjal Impex (P) Ltd. • • • Quality Cost Delivery Service Social Responsibility
MANAGEMENT STRUCTURE Dhanjal Impex (P) Ltd. is being looked after by professionals, having vast experience in their respective fields. The theme is based on delegation of authority and responsibility through out complete organizational hierarchy. People work best when there is a sense of ownership and the feeling that it is a collaborative effort. Our philosophy is to empower each individual to take his own decision in his defined field, so that he can add to the growth. We at Dhanjal Impex (P) Ltd emphasis on self governance and chosen to create flatter structure, by unleashing employee creativity, responsibility and productivity, the effort has been to harness the positive energies into making company a human oriented organization.
MANAGEMENT STRUCTURE BUSINESS PLANNING Our Company has a well defined Business Plan covering leadership, future business strategy, people, process, customer satisfaction and business results. Other Quality Initiatives for Business Excellence are stated as: • The group emphasis is laid on “ 5 S” Principles. • Quality circle activity has been started for improvement throughout the organization. • Training programs organized for employees regarding improvement in quality and production. • Kaizen activity towards total employee involvement for continuous & consistent improvements. • POKA – YOKE techniques implementation through employees.
Organization Structure MD DIRECTOR AND MKTG. HEAD G. M. OPERATION QUALITY HEAD MANUFACTURING HEAD MATERIAS LAB INCHARGE ADMINSATRATIN ACCOUNTAT EXCISE CELL I/C INWARDING MATERIAL I/C PRESS SHOP I/C FILTER LINE SUPERVISOR PRESS SHOP I/C PDI RECEIVED STORE SUPERVISOR FILTER LINE MAIN STORE SUPERVISOR TOOL ROOM PURCHASE MARKETING TEAM GEN. ACCOUNTS
QUALITY POLICY GROWTH THROUGH CONTINUAL IMPROVEMENT IN QUALITY AND COST REDUCTION TO ACHIEVE CUSTOMER SATISFACTION QUALITY OBJECTIVES v TO ENSURE CONTINUOUS IMPROVEMENT IN THE QUALITY MANAGEMENT SYSTEMS v TO ENHANCE THE EMPLOYEES ATTITUDE AND POTENTIAL THROUGH PROPER TRAINING v ZERO DEFECT AT CUSTOMER END v MINIMIZING CUSTOMER COMPLAINTS v TO INCREASE OEM CUSTOMERS v TO ENSURE ON TIME DELIVERY v IMPROVE HOUSE KEEPING v COST REDUCTION
QUALITY STANDARDS Dhanjal Impex (P) Ltd relies in “ QUALITY IS THE OUTPUT OF A DEDICATED AND PLANNED EFFORT” QUALITY STANDARDS are maintained from beginning to dispatch through system adherence by inspection of raw material / BOP parts, ensuring In process inspection at every stages as per the norms laid down by QMS for desired dimensional accuracy with performance characteristics. In case of any nonconformity observed during process, statistical tools are being used to identify the potential root cause of the problem and to take appropriate action to avoid recurrence of the problem. We at Dhanjal Impex conduct periodic training regarding various technical aspects.
PRODUCT DEVELOPMENT FLOW RFQ Study Initial Feasibility Study Drawing to Engg. Deptt. for study Letter of Indent Prototype Confirmation / Production Drg. Proto Mfg. & Proto Inspection Filter Assy. mass prod. & Process validation Dim. Inspection & Approval PPAP submission & Approval Product testing & Validation Pilot build Filter component mfg. and out sourcing Supplier selection for BOP & R/M Customer Approval Material testing
PRODUCT RANGE SPIN ON OIL FILTER Application : AUTOMOTIVE / AGRICULTURE SPIN-ON HYDRAU LIC FILTERS Application : EARTHMOVING EQUIPMENTS OIL FILTER ELEMENTS Application : AUTOMOTIVE / AGRICULTURE AIR FILTER Application : AUTOMOTIVE
PRODUCT RANGE ELEMENT SECONDARY STRAINER (HYD. OIL) Application : Automotive/Agriculture DIESEL FUEL FILTER Application : Automotive/Agriculture WATER SEPARATOR Application : Automotive/Agriculture
TOOL ROOM FACILITIES VMC For Tool Manufacturing CNC For Tool Manufacturing
LABORATORY & TEST RIG Dhanjal Impex has a fully equipped testing laboratory for carrying out product tests to meet the stringent standards prescribed by the OEM’S FILTER DIVISION • PARTICAL COUNTER BY PAMAS • FILTRATION EFFECIENCY/LIFE EXPECTANCY • PRESSURE DROP V/S FLOW RATE • R. V. TESTING • IMPULSE TESTING • VIBRATION FATIGUE TEST . LEAK TEST
LABORATORY & TEST RIG Dhanjal Impex has a fully equipped testing laboratory for carrying out product tests to meet the stringent standards prescribed by the OEM’S PAPER DIVISION • AIR RESISTANCE TEST • AIR POROSITY TEST • MAX & MEAN PORE TEST • BURST STRENGTH TEST • TENSILE STRENGTH TEST • COATING TEST • CURING TEST OF MEDIA
LABORATORY TEST RIG PERFORMANCE VALIDATION AND TESTING OF FILTERS To test the flow rate Vs Pressure drop & Filtering efficiency, life of filters as per JIS-D 1611/IS-11509 Oil filter test rig
LABORATORY TEST RIG PERFORMANCE VALIDATION AND TESTING OF FILTERS To test the Air Porosity , Air resistance & Pore size of filter paper. AIR POROSITY & Pore SIZE test rig
LABORATORY TEST RIG PERFORMANCE VALIDATION AND TESTING OF FILTERS To test the bonding strength of adhesive with metallic cap and element. End load test rig
LABORATORY TEST RIG PERFORMANCE VALIDATION AND TESTING OF FILTERS To test the endurance on the filter element with impulse impact. Impulse test rig
LABORATORY TEST RIG PERFORMANCE VALIDATION AND TESTING OF FILTERS To test the leakage from paper & metal bonding parts. Fabrication integrity test rig
LABORATORY TEST RIG PERFORMANCE VALIDATION AND TESTING OF FILTERS To test the endurance of filter elements under specified vibration impact. Vibration test rig
LABORATORY TEST RIG PERFORMANCE VALIDATION AND TESTING OF FILTERS To check the breaking strength of spot welding between cover plate & retainer. Nugget test fixture
LABORATORY TEST RIG PERFORMANCE VALIDATION AND TESTING OF FILTERS To test the life & efficiency of filters as per ISO: 4548: 12 Oil filter test rig with Particle counter
LABORATORY TEST RIG PERFORMANCE VALIDATION AND TESTING OF FILTERS To test the Burst strength of filter paper. Burst strength test rig
LABORATORY TEST RIG PERFORMANCE VALIDATION AND TESTING OF FILTERS To test the corrosion effect of plating & painting on metal parts. Salt spray test rig
OUR VALUED CUSTOMERS OEM’S TRACTORS AND FARM EQUIPMENT LTD. TAFE MOTORS & TRACTORS LTD. (ALWAR) ENGINE DIVISION TAFE MOTORS & TRACTORS LTD (BHOPAL) TRACTORS DIVISION INTERNATIONAL TRACTORS LTD. TRACTORS
OUR VALUED CUSTOMERS OEM’S SML ISUZU LTD. LCV/HCV VE COMMERCIAL VEHICLE LTD LCV/HCV GREAVES COTTON LTD. PUNE INDUSTRIAL/GENSET ENGINES
MACHINE PHOTOGRAPHS FILTER SEEMING MACHINE SINGLE ACTION POWER PRESS OIL FILTER LEAK TESTING MACHINE HYDRAULIC PRESS
MAN POWER WORKS MANAGER 01 NO PRODUCTION ENGINEERS 03 NOS. QUALITY CONTROL ENGINEERS 05 NOS. COMMERCIAL STAFF 06 NOS. SKILLED WORKERS 30 NOS. SEMISKILLED WORKERS 20 NOS. UNSKILLED 10 NOS. TOOL ROOM STAFF TOOL ROOM ENGINEERS 02 NO DIE FITTERS / MAKERS 05 NOS. MACHINE OPERATORS 05 NOS. CAPACITY PRESENTLY WE ARE WORKING ON SINGLE SHIFT BASIS
DHANJAL IMPEX PVT. LTD. SALES TREND FINANCIAL 2009 -10 2010 -11 YEAR SALES IN 623 839 LACS 2011 -12 2012 -13 1207 1372 2013 -14 2014 -15 2015 -16 1503 1773 2069 2016 -17 2017 -18 2158 2308 SALES IN LACS 2500 2000 1500 SALES IN LACS 1000 500 0 2009 -10 2010 -11 2011 -12 2012 -13 2013 -14 2014 -15 2015 -16 2016 -17 2017 -18
QUALITY CERTIFICATE
QUALITY CERTIFICATE
AWARDS
AWARDS
Vision of Dhanjal Impex Innovative Quality Product & Value For Money
Dhanjal Impex Pvt. Ltd. Manufacturers & Suppliers of Automotive Filters and Sheet Metal Components Address: B-251, Phase-1, Naraina Industrial Area, New Delhi-110028, India Phone: +91 -11 -45092575, 45092576. Email: info@dhanjalimpex. com Web: www. dhanjalimpex. com
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