Description of various componentssubassemblies DESCRIPTION NAME OF VARIOUS
Description of various components/sub-assemblies
DESCRIPTION NAME OF VARIOUS MODULES DESCRIPTION A-1 AC Compact Controller A-2 Disconnecting & Earthing Device A-3 Regulated Charger (RBC) A-5 Pump Controller A-6 Insulation Control Relay AC 110 V A-7 A-8 SUPPLY VOLTAGE 110 VDC 750 VAC, 110 VDC 415 VAC/110 VDC, 24 VDC 220 VAC, 110 VAC Insulation Control Relay AC 220 VAC 240 V/415 V DC/ DC Converter (110 V/24 V) for 110 VDC/24 VDC Return/ Fresh Air Flap Servo Motors, Bar Gauges & Transducers
PROTECTION NAME F-01 F-02 F-03 F-04 F-05 F-06 F-07 DEVICES DESCRIPTION MCB (Triple Pole) 10 A for Ventilation Fan Motor Unit 1 (Blower Motor-1) MCB (Triple Pole) 10 A for Ventilation Fan Motor Unit 2 (Blower Motor-2) MCB (Triple Pole) 20 A for Compressor Motor 1. 1 MCB (Double Pole) 10 A for Crankcase Heaters (for CP 1. 1 & CP 1. 2) MCB (Triple Pole) 20 A for Compressor Motor 1. 2 MCB (Triple Pole) 10 A for Condenser Fan Motor 1. 1 MCB (Triple Pole) 10 A for Condenser Fan Motor 1. 2 SUPPLY VOLTAGE 415 VAC 220 VAC 415 VAC
PROTECTION NAME F-09 F-10 F-11 F-12 F-13 F-14 DEVICES DESCRIPTION MCB (Triple Pole) 20 A for Compressor Motor 2. 1 MCB (Double Pole) 10 A for Crankcase Heaters (for CP 2. 1 & CP 2. 2) MCB (Triple Pole) 20 A for Compressor Motor 2. 2 MCB (Triple Pole) 10 A for Condenser Fan Motor 2. 1 MCB (Triple Pole) 10 A for Condenser Fan Motor 2. 2 MCB (Triple Pole) 16 A for Heater Unit-2 (PPS) SUPPLY VOLTAGE 415 VAC 220 VAC 415 VAC F-15 MCB (Triple Pole) 16 A for Exhaust Fans 415 VAC F-16 MCB (Double Pole) 16 A for Water Boiler 220 VAC
PROTECTION DEVICES NAME DESCRIPTION SUPPLY VOLTAGE F-17 MCB (Double Pole) 10 A for Soup Boiler 220 VAC F-18 MCB (Double Pole) 16 A for Hot Case 220 VAC F-19 MCB (Double Pole) 6 A for Bottle Cooler 220 VAC F-20 A-21 A-22 F-24 MCB (Double Pole) 6 A for Refrigerator (Deep Freezer) MPCB (Motor Protection Circuit Breaker) (1 to 1. 6 A) for Water Pump-1 MPCB (Motor Protection Circuit Breaker) (1 to 1. 6 A) for Water Pump-2 (Overload Relay for Water Pump-2) MCB (Double Pole) 10 A for Light Control 220 VAC 415 VAC 110 VDC
PROTECTION DEVICES NAME F-25 F-26 F-27 F-28 F-29 F-30 F-31 DESCRIPTION MCB (Double Pole) 10 A for Emergency Lights MCB (Double Pole) 16 A for Reading Lights MCB (Double Pole) 16 A for DC/DC Converter MCB (Double Pole) 6 A for Minimal Voltage Relay MCB (Double Pole) 6 A for Telephone (First Class only) MCB (Double Pole) 6 A for Diagnosis SUPPLY VOLTAGE 110 VDC 110 VDC
PROTECTION DEVICES NAME DESCRIPTION SUPPLY VOLTAGE F-33 MCB (Double Pole) 10 A for Power Supply 110 VDC F-34 MCB (Double Pole) 10 A for Night Lights 110 VDC F-35 MCB (Double Pole) 6 A for AC Compact Controller 110 VDC MCB (Double Pole) 6 A for Pump Control 24 VDC, 110 VDC F-36 F-37 F-38 MCB (Double Pole) 10 A for Sanitary Control MCB (Double Pole) 10 A for Loud Speaker 24 VDC F-39 MCB (Double Pole) 10 A for Coach Light 110 VAC F-40 MCB (Double Pole) 10 A for Coach Light 110 VAC
PROTECTION DEVICES NAME F-41 F-42 F-43 F-44 F-45 F-46 F-47 DESCRIPTION MCB (Double Pole) 6 A for Electric Razor Socket HRC Fuse (25 A) for 110 V (+ve) DC Supply to Panel HRC Fuse (25 A) for 110 V (-ve) DC Supply to Panel HRC Fuse (100 A) in R-phase of Output of 60 KVA Transformer HRC Fuse (100 A) in Y-phase of Output of 60 KVA Transformer HRC Fuse (100 A) in B-phase of Output of 60 KVA Transformer HRC Fuse (80 A) in Local Main Supply (R -phase) HRC Fuse (80 A) in Local Main Supply (Y SUPPLY VOLTAGE 110 VAC 415 VAC
PROTECTION DEVICES NAME F-49 F-50 F-51 F-52 F-53 F-54 F-49 DESCRIPTION HRC Fuse (80 A) in Local Main Supply (B-phase) HRC Fuse HT (63 A) in R-phase for Network-1(Feeder-1) HRC Fuse HT (63 A) in Y-phase for Network-1(Feeder-1) HRC Fuse HT (63 A) in B-phase for Network-1(Feeder-1) HRC Fuse HT (63 A) in R-phase for Network-2(Feeder-2) HRC Fuse HT (63 A) in Y-phase for Network-2(Feeder-2) HRC Fuse (80 A) in Local Main Supply (B-phase) HRC Fuse HT (63 A) in R-phase SUPPLY VOLTAGE 415 VAC 750 VAC 750 VAC 415 VAC
PROTECTION DEVICES NAME F-49 F-50 F-51 F-52 F-53 F-54 F-55 DESCRIPTION HRC Fuse (80 A) in Local Main Supply (B-phase) HRC Fuse HT (63 A) in R-phase for Network-1(Feeder-1) HRC Fuse HT (63 A) in Y-phase for Network-1(Feeder-1) HRC Fuse HT (63 A) in B-phase for Network-1(Feeder-1) HRC Fuse HT (63 A) in R-phase for Network-2(Feeder-2) HRC Fuse HT (63 A) in Y-phase for Network-2(Feeder-2) HRC Fuse HT (63 A) in B-phase for Network-2(Feeder-2) Glass Fuse (4 A) UIC Remote Control SUPPLY VOLTAGE 415 VAC 750 VAC 750 VAC
PROTECTION DEVICES Name F-57 F-58 F-59 F-60 F-61 F-62 F-63 F-64 Description Glass Fuse (2 A) UIC Remote Control (-ve) Glass Fuse (2 A) in Phase for AC 110 V Insulation Control Relay (A-6) Glass Fuse (2 A) in Neutral for AC 110 V Insulation Control Relay (A-6) Glass Fuse (4 A) in for AC 110 V Insulation Control Relay (A-6) & AC 240 V /415 V Insulation Control Relay (A-7) Control Relay (A-6) & AC 240 V/415 V Insulation Control Relay (A-7) Glass Fuse (2 A) in Neutral for AC 110 V Insulation Control Relay (A-6) & AC 240 V/415 V Insulation Control Relay (A-7) Glass Fuse (6. 3 A) in +ve 110 V DC for Anti Skid Device Glass Fuse (6. 3 A) in +ve 110 V DC for Brake Supply voltage 24 VDC 110 VAC 220 VAC 110 VDC
PROTECTION DEVICES NAME F-65 F-66 DESCRIPTION Glass Fuse (6. 3 A) in -ve 110 V DC for Anti Skid Device Glass Fuse (6. 3 A) in -ve 110 V DC for Brake SUPPLY VOLTAGE 110 VDC F-67 Glass Fuse (1 A) in Control Supply of K-41 220 VAC F-68 Glass Fuse (1 A) in Control Supply of K-42 220 VAC F-69 Glass Fuse (1 A) in R-phase of K-45 (MMR for LMS) 415 VAC F-70 F-71 F-72 Glass Fuse (1 A) in Y-phase of K-45 (MMR for LMS) Glass Fuse (1 A) in B-phase of K-45 (MMR for LMS) Glass Fuse (1 A) in Control Supply of K-44 415 VAC 220 VAC
PROTECTION DEVICES F-73 F-74 F-75 F-76 F-77 F-78 F-79 F-80 Glass Fuse (1 A) in Control Supply of K-23 Glass Fuse (10 A) in Input Phase of Lighting X’mer Glass Fuse (10 A) in Input Neutral of Lighting X’mer HRC Fuse (100 A) in R-phase of Output of 60 KVA Transformer No. 2 (in Pantry car & German Power car) HRC Fuse (100 A) in Y-phase of Output of 60 KVA Transformer No. 2 (in Pantry car & German Power car) HRC Fuse (100 A) in B-phase of Output of 60 KVA Transformer No. 2 (in Pantry car & German Power car) HRC Fuse (63 A) in R-phase for Radiator Motor, Roof Extractor-1 & 2 HRC Fuse (63 A) in Y-phase for Radiator Motor, Roof Extractor-1 & 2 220 VAC 415 VAC 415 VAC
PROTECTION DEVICES NAME F-81 F-82 F-83 DESCRIPTION HRC Fuse (63 A) in B-phase for Radiator Motor, Roof Extractor-1 & 2 HRC Fuse (63 A) in R-phase for Radiator Motor, Roof Extractor-3 & 4 HRC Fuse (63 A) in Y-phase for Radiator Motor, Roof Extractor-3 & 4 SUPPLY VOLTAGE 415 VAC F-84 HRC Fuse (63 A) in B-phase for Radiator Motor, Roof Extractor-3 & 4 415 VAC F-85 Motor Protection Circuit Breaker (MPCB) (0. 1 to 2. 5 A) for Exhaust Fan-I 415 VAC F-86 Motor Protection Circuit Breaker (MPCB) (0. 1 to 2. 5 A) for Exhaust Fan-II 415 VAC F-87 F-90 Motor Protection Circuit Breaker (MPCB) (0. 25 to 4. 0 A) for Exhaust Fan-III HRC Fuse (1 A) in R-phase of 750 V Volt Meter Network-1 (Feeder-1) 415 VAC 750 VAC
PROTECTION DEVICES NAME F-91 F-93 F-94 DESCRIPTION HRC Fuse (1 A) in Y-phase of 750 V Volt Meter Network-1 (Feeder-1) HRC Fuse (1 A) in B-phase of 750 V Volt Meter Network-1 (Feeder-1) HRC Fuse (1 A) in R-phase of 750 V Volt Meter Network-2 (Feeder-2) SUPPLY VOLTAGE 750 VAC F-95 HRC Fuse (1 A) in Y-phase of 750 V Volt Meter Network-2 (Feeder-2) 750 VAC F-96 HRC Fuse (1 A) in B-phase of 750 V Volt Meter Network-2 (Feeder-2) 750 VAC F-97 HRC Fuse (1 A) in Control Supply of K-01 Net-1 Contactor (in Rev. -D only) 750 VAC F-98 F-91 HRC Fuse (1 A) in Control Supply of K-01 Net-2 Contactor (in Rev. -D only) HRC Fuse (1 A) in Y-phase of 750 V Volt Meter Network-1 (Feeder-1) 750 VAC
PROTECTION DEVICES NAME F-100 F-101 F-102 F-103 DESCRIPTION Glass Fuse (2 A) in Phase of Insulation Control Relay AC 415/240 V for Transformer-1 (in Power Cars only) Glass Fuse (2 A) in Phase of Insulation Control Relay AC 415/240 V for Transformer-2 (in Power Cars only) SUPPLY VOLTAGE 220 VAC
INDICATIONS NAME DESCRIPTION SUPPLY VOLTAGE H-1 Indication Operation Supply Network-1 110 VDC H-2 Indication Operation Supply Network-2 110 VDC H-3 Indication Operation Charger Float 110 VDC H-4 Indication Operation Local Main Supply-1 110 VDC H-5 Indication Operation Local Main Supply-2 110 VDC H-6 Indication Operation Charger Boost 110 VDC H-7 Indication Anti Skid Device Defect 110 VDC H-8 Indication Insulation Failure 110 V 110 VDC H-9 Indication Insulation Failure 415 V 110 VDC H-10 Indication Operation 415 V OK 110 VDC
CONTACTORS & RELAYS NAME DESCRIPTION K-01 Main Feeder Contactor Network-1 (Feeder-1) K-02 Main Feeder Contactor Network-2 (Feeder-2) Measuring & Monitoring Relay (MMR) for Network 1(Feeder-1) 750 VAC Measuring & Monitoring Relay (MMR) for Network 2(Feeder-2) 750 VAC Timer for Anti Skid Device Contactor for Electro Pneumatic Brake Application Contactor for Electro Pneumatic Brake Release Contactor for Level 1 of Minimal Voltage Relay (MVR) (96 V+120 Minutes for Emergency Light OFF) Contactor for Level 2 of Minimal Voltage Relay(MVR) (104 V+30 Minutes for DC/DC Converters OFF) Contactor for Level 3 of Minimal Voltage Relay (MVR) (106 V for Reading Light OFF) K-03 K-04 K-05 K-06 K-07 K-08 K-09 K-10 SUPPLY VOLTAGE 110 VDC, 750 VAC 24 VDC, 110 VDC 24 VDC, 110 VDC, 220 VAC
CONTACTORS & RELAYS NAME DESCRIPTION SUPPLY VOLTAGE K-11 Contactor for Main Light Passenger Room 110 VDC, 110 VAC K-12 Contactor for Reading Light 110 VDC K-13 Contactor for Night Light 110 VDC K-15 Contactor for Main Light Entrance Area & Sanitory 110 VDC, 110 VAC Rooms Contactor for Emergency Light 110 VDC K-16 Contactor for Emergency Light 110 VDC K-17 Timer for Light ON/OFF (15 -300 Min) 110 VDC K-18 Timer for External Power Supply/ Local Main Supply (L. M. S. ) (for blinking of outdoor lamps) 110 VDC K-19 Relay for UIC-Light-Remote Control ON 24 VDC, 110 VDC K-20 Relay for UIC-Light-Remote Control OFF 24 VDC, 110 VDC K-14
CONTACTORS & RELAYS NAME DESCRIPTION K-21 K-22 Contactor for Fresh Air Flap Motor Contactor for Return Air Flap Motor K-23 Contactor for 415 V OK K-24 Contactor for Water Pump No. 1 K-25 Contactor for Water Pump No. 2 K-26 K-27 SUPPLY VOLTAGE 24 VDC 110 VDC, 220 VAC 24 VDC/110 VDC, 415 VAC Contactor for Ventilation Fan Motor Unit-1(Blower 110 VDC, 415 VAC 1/NPPS) Contactor for Controller OK 110 VDC K-28 Contactor for Ventilation Fan Motor Unit-2 (Blower 110 VDC, 415 VAC 2/PPS) K-29 Contactor for Exhaust Fan Motors 110 VDC, 415 VAC K-31 Contactor for Condenser Fan Motor 1. 1 110 VDC, 415 VAC
CONTACTORS & RELAYS K-32 K-33 Contactor for Condenser Fan Motor 1. 2 Contactor for Compressor Motor 1. 1 SUPPLY VOLTAGE 110 VDC, 415 VAC K-34 Contactor for Compressor Motor 1. 2 110 VDC, 415 VAC K-35 Contactor for Heater Unit 1 (NPPS) 110 VDC, 415 VAC K-36 Contactor for Condenser Fan Motor 2. 1 110 VDC, 415 VAC K-37 Contactor for Condenser Fan Motor 2. 2 110 VDC, 415 VAC K-38 Contactor for Compressor Motor 2. 1 110 VDC, 415 VAC K-39 Contactor for Compressor Motor 2. 2 110 VDC, 415 VAC K-40 Contactor for Heater Unit 2 (PPS) 110 VDC, 415 VAC K-41 Contactor for Local Main Supply-1 (LMS-1) 220 VAC, 415 VAC NAME DESCRIPTION
CONTACTORS & RELAYS NAME K-42 K-43 DESCRIPTION Contactor for Local Main Supply-2 (LMS-2) Main Contactor for Local Main Supply (LMS) Contactor in the Output of 60 KVA Transformer K-44 (After 100 A Fuses) Measuring & Monitoring Relay (MMR) for Local K-45 Main Supply (LMS) Contactor in the Output of 60 KVA Transformer-2 (in K-46 Original German Power cars & Pantry cars) Interlocking Contactor for Changeover of Coach K-48 Light Supply from 110 V AC to 110 V DC & vice versa Contactor for Regulated Battery Charger (Main K-RBC Charger) SUPPLY VOLTAGE 220 VAC, 415 VAC 110 VDC, 415 VAC 220 VAC, 415 VAC 110 VAC, 110 VDC 415 VAC
METERS NAME DESCRIPTION SUPPLY VOLTAGE m. V 750 VAC P-1 P-2 Ampere Meter, AC (0 -200 Amp) for Panel Load Volt Meter, AC (0 -800 V) for Network-1 (RY) P-3 Volt Meter, AC (0 -800 V) for Network-1 (YB) 750 VAC P-4 Volt Meter, AC (0 -800 V) for Network-1 (BR) 750 VAC P-5 Volt Meter, AC (0 -800 V) for Network-2 (RY) 750 VAC P-6 Volt Meter, AC (0 -800 V) for Network-2 (YB) 750 VAC P-7 Volt Meter, AC (0 -800 V) for Network-2 (BR) 750 VAC P-8 Ampere Meter, DC (+ve 100 -0 -100 -ve) for Charge. Discharge Battery Net m. V P-9 Ampere Meter, DC (0 -40 Amp) for Consumer Current Net m. V P-10 Volt Meter, DC (0 -150 V) for Battery Net 110 VDC
SWITCHES NAME S-01 S-02 S-03 S-04 DESCRIPTION Switch, Selector Power Supply ON/OFF (Rev. -D) Switch, Selector Net-1, Net-2 & LMS (Rev. -D) Switch, Push Button for Insulation Test Battery Net +ve Switch, Push Button for Insulation Test Battery Net – ve SUPPLY VOLTAGE 110 VAC, 110 VDC/ 415 VAC, 750 VAC 110 VDC S-05 Switch, Push Button for Test Indication Lamps 110 VDC S-06 Switch, Push Button for Train Light ON 24 VDC S-07 Switch, Push Button for Train Light OFF 24 VDC S-08 Switch, Push Button for Lighting ON 24 VDC S-09 Switch, Push Button for Night Lighting ON 110 VDC S-10 Switch, Push Button for Lighting OFF 110 VDC
CONVERTERS DESCRIPTION NAME U-1 Anti Skid Device DC/DC Converter (110 V/24 V) for Water Pump Control & Sanitory Control DC/DC Converter (110 V/24 V) for Loud Speaker U-2. 2 System MMRs & UIC Remote Control U-2. 1 U-2. 3 Minimal Voltage Relay (MVR) SUPPLY VOLTAGE 110 VDC, 24 VDC 110 VDC U-3 Amplifier Loud Speaker system 24 VDC U-4 Air Conditioning Control Switch Panel 24 VDC, 110 VDC
THREE PHASE POWER TERMINAL FOR AC PLANT Terminal no. Description 231 232 Ventilation-1 Earth Ventilation-2 Earth 241 242 243 244 Compressor 1. 2 Compressor 2. 2 265 266 Earth 263 264 Compressor 1. 1 Compressor 2. 1 262 239 240 CD fan 1. 2 259 260 237 238 257 258 235 236 Description 256 233 234 Terminal no. Earth 267 268 269 Heater-2
THREE PHASE POWER TERMINAL FOR AC PLANT Fuse No. Rating (A) Description (Located in) 75 74 73 72 71 70 69 68 67 66 65 64 63 10 10 1 1 1 1 6. 3 62 2 Neutral Input supply to Lighting transformer Phase Input supply to Lighting transformer Control supply to K-23 Control supply to K-44 Blue Phase of MMR of local Main Supply Yellow Phase of MMR of local Main Supply Red Phase of MMR of local Main Supply Control supply to K-42 Control supply to K-41 -ve 110 VDC supply for Brake -ve 110 VDC supply for Anti Skid device +ve 110 VDC supply for Brake +ve 110 VDC supply for Anti Skid device Neutral of AC 110 V Insulation Control relay (A-6) & AC 240/415 V Insulation Control relay (A-7)
THREE PHASE POWER TERMINAL FOR AC PLANT Fuse No. Rating (A) 61 4 60 4 59 58 57 56 2 2 2 4 Description (Located in) Phase of AC 110 V Insulation Control relay (A-6) & AC 240/415 V Insulation Control relay (A-7) Neutral of AC 110 V Insulation Control relay (A-6) Phase of AC 110 V Insulation Control relay (A-6) -ve of 24 V UIC remote control +ve of 24 V UIC remote control
LED layout on microprocessor controller X 301 4 O 3 5 O 4 6 O 5 1 2 X 302 O C O 6 3 O 7 4 O 8 5 O 9 6 O 10 X 701 O 1 Controller OK Fault O 11 O 12 O 2 Recirculation Air Out Side Air O 3 Ventilation Fan 1 Ventilation Fan 2 O 4 DIGITAL OUTPUT O C O 1 O 2 DIGITAL OUTPUT 1 2 3 X 501 O 5 Not Active in Exhaust Fan System Bypass Cooling 1/1 Bypass Cooling 2/1 O C O 11 O 12 O 15 X 502 O C O 16 O 15 O 19 O 6 Condenser Fan 2/1 O 16 O 7 Condenser Fan 1/2 Condenser Fan 2/2 O 17 2 1 O 14 Condenser Fan 1/1 3 O 14 O 13 6 5 4 O 18 3 2 O 20 X 702 1
1 RES CH 3 CL 4 NETWORK 2 0 V Temp. Cond. Motor 1. 2 OK Temp. Cond. Motor 2. 2 OK I 4 Vent Motor 1 Fault Vent Motor 2 Fault I 5 Temp. E. I. Heater 1 OK I 3 X 102 RES 2 CH 3 CL 4 0 V NETWORK 1 I 7 X 103 RS 232 C I 8 X 104 + ANA 1 I 6 I 9 Temp. E. I. Heater 2 OK Low Pressure 1. 1 OK Low Pressure 2. 1 OK Low Pressure 1. 2 OK Low Pressure 2. 2 OK Control Pressure 1 High Pressure 1. 1 Control Pressure 2 High Pressure - + - I 13 I 14 X 403 X 402 10 9 8 I 15 I 16 7 6 I 17 5 I 18 3 I 19 4 2
I 1 2 I 2 3 I 3 4 I 4 5 I 5 6 I C 7 I 6 DIGITAL INPUT 1 O 8 Compressor O 18 1/1 2/1 I 11 O 9 Compressor O 19 1/2 2/2 I 13 O 10 E. I. Heater 1 E. I. Heater 2 I 14 I 15 O 20 STAT 1 STAT 2 RUN : I 12 I C I 16 8 I 7 9 I 8 I 18 10 I 9 I 19 11 I 10 12 I C X 101 I 2 Air - Co. 'ON' Temp. Cond. Motor 1. 1 OK 400 V OK Temp. Cond. Motor 2. 1 OK I 11 I 12 I 17 I 20 X 104 ANALOG INP + 4…. 20 MA
RES 2 CH 3 CL 4 0 V NETWORK 1 X 102 RES 2 CH 3 CL 4 0 V RS 232 C X 104 - ANA LOG OUT 2 + I 6 I 7 X 103 1 I 4 I 5 NETWORK 1 I 3 Temp. Cond. Motor 1. 2 OK Cond. Motor 2. 2 OK Vent Motor 1 Motor 2 Fault Temp. E. I. Heater 2 Heater 1 OK OK Low Pressure 1. 1 OK 2. 1 OK Low Pressure 1. 2 OK 2. 2 OK I 8 Control Pressure 1 I 9 High Pressure 1. 1 Fault OUT High Pressure 1. 2 Fault Control Pressure 2 High Pressure 2. 1 Fault High Pressure 2. 2 Fault - + - I 13 I 14 X 403 X 402 I 15 I 16 9 8 6 5 I 18 I 20 10 7 I 19 4 3 GND 1 1 X 104 2 2
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