DaimlerChrysler Layered Process Audits DCX LPA Alberta Risner
Daimler-Chrysler Layered Process Audits (DCX LPA) Alberta Risner 1 1/15/2022
Goal n n Satisfy Daimler-Chrysler mandated LPA (Layered Process Audit) Training of Managers and Supervisors Satisfy Customer Specific Requirements and TS 16949 requirements Continual Improvement 2 1/15/2022
Continual Improvement 3 1/15/2022
Where are we now? n n n No Layered Process Audits (LPA) are currently being performed Training has been started at SRAF (Today) Input in Chrysler’s Powerway will begin when LPAs have started 4 1/15/2022
SRAF’s Training 5 1/15/2022
Training n n Training levels Training will be Painless will be Hands on will encompass all management will be completed 6 1/15/2022
Kinda Painless 7 1/15/2022
Past History n n n No history on LPA We’re creating the line in the proverbial sand. Lessons Learned can and should apply 8 1/15/2022
SRAF’s Line in the Sand 9 1/15/2022
What are our choices 1. Not performing LPAs? 2. Pitch in and get it done 10 1/15/2022
The only Choice n Pitch in and get it done and perform LPA as required. Why No Choices ? 11 1/15/2022
Daimler-Chrysler Mandated 12 1/15/2022
Farmington Managers and Supervisors Daimler Chrysler 13 1/15/2022
What is a Layered Process Audit? (LPA) n LPA is an ongoing system of process checks that verify proper methods, settings, operator craftsmanship, error proofing devices and other inputs are in place to ensure a defect free product. 14 1/15/2022
What is a Layered Process Audit (LPA)? Continued n LPA’s assure that defined methods and work instructions are utilized, problem solving solutions are held in place, and all process issues are identified and quickly corrected. 15 1/15/2022
What is a Layered Process Audit? continued n n n Two types of LPAs Auditing the Process itself Auditing the Error Proofing 16 1/15/2022
1. Process Audit 17 1/15/2022
LPA – Process Audit 18 1/15/2022
LPA Process Audit continued 19 1/15/2022
2. Error Proofing Audit 20 1/15/2022
21 1/15/2022
How Long Will either LPA Take? n On average 15 minutes 22 1/15/2022
What do we need to perform a LPA? n n n A pen or pencil A Checklist Knowledge of the Process (A sense of humor helps) Commitment for success 23 1/15/2022
24 1/15/2022
LPA Frequency Plant Manager-once a week Area Managers-once a week Production Supervisors-once a shift This Proposed Frequency will: Encourage Management Involvement Establish Operator Feedback Establishes Accountability 25 1/15/2022
Where do we start ? n Recommended starting point: At the highest point of risk. 26 1/15/2022
SRA LPA Audit Frequency and Structure 27 1/15/2022
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