Cryogenics Instrumentation Controls Commissioning for the LHC ABCO

Cryogenics Instrumentation & Controls Commissioning for the LHC AB/CO viewpoint Enrique Blanco AB/CO IS 1

AB/CO-IS baseline n Provide industrial control systems covering the three layers of the typical control pyramid Supervision Control Field n PLC Field equipment Provide specialized generation tools to create automatically such industrial control systems both in the PLC and the SCADA. ü ü n SCADA Rapid startup of commissioning Manual intervention is required for the control logic and HMI synoptics (process dependent) Support & maintenance CERN, 20/09/05 Enrique Blanco AB/CO IS 2

QRL cryogenics control architecture Central Cryogenic control room OWS PVSS DS Local Cryogenic control room OWS Quantum <–> S 7 -400. PLC Quantum Schneider n n n QRL ü New actor incorporated at control layer ü Communications Siemens-Schneider Hardware responsibilities Software responsibilities CERN, 20/09/05 PLC S 7 -400 Siemens PROFIBUS DP networks PROFIBUS PA networks Enrique Blanco AB/CO IS 3

QRL Hardware responsibilities Central Cryogenic control room OWS PVSS DS Local Cryogenic control room OWS Quantum <–> S 7 -400. PLC Quantum Schneider PLC S 7 -400 Siemens PROFIBUS DP networks PROFIBUS PA networks AB/CO AT/ACR IN CERN, 20/09/05 Enrique Blanco AB/CO IS 4

QRL software responsibilities Central Cryogenic control room OWS PVSS DS Local Cryogenic control room OWS Quantum <–> S 7 -400. PLC Quantum Schneider PLC & SCADA generator PLC S 7 -400 Siemens PROFIBUS DP networks Process Logic generator TT calibration extractor PROFIBUS PA networks Communication PLC-PLC AB/CO CERN, 20/09/05 AT/ACR IN Enrique Blanco AB/CO IS 5

LHC cryogenics control architecture Central Cryogenic control room OWS PVSS DS Local Cryogenic control room Quantum <–> S 7 -400. Gateway <–> Quantum. PLC Quantum Schneider WFIP Gateways OWS PLC S 7 -400 Siemens (LINUX) PROFIBUS DP networks WFIP Networks (4) n LHC ü ü n n PROFIBUS PA networks Control layer : 3 main actors (Gateway, Siemens, Schneider) Fieldbus: Profibus & World. Fip Hardware responsibilities Software responsibilities CERN, 20/09/05 Enrique Blanco AB/CO IS 6

LHC hardware responsibilities Central Cryogenic control room OWS PVSS DS Local Cryogenic control room PLC Quantum Schneider WFIP Gateways OWS PLC S 7 -400 Siemens (LINUX) PROFIBUS DP networks WFIP Networks (4) PROFIBUS PA networks AB/CO CERN, 20/09/05 AT/ACR IN Enrique Blanco AB/CO IS 7

LHC software responsibilities Central Cryogenic control room OWS PVSS DS Local Cryogenic control room Quantum <–> S 7 -400. Gateway <–> Quantum. PLC Quantum Schneider WFIP Gateways OWS PLC S 7 -400 Siemens (LINUX) PLC & SCADA generator WFIP Networks (4) Process Logic generator PROFIBUS DP networks PROFIBUS PA networks WFip Gateway generator Communication PLC-Gateway TT calibration extractor AB/CO CERN, 20/09/05 AT/ACR IN Enrique Blanco AB/CO IS 8

AB/CO deliverables: Hardware Procurement Installation SCADA AB/CO QUANTUM AB/CO FIP Gateway AB/CO S 7 Gateway AB/CO Profibus from protected areas to S 7 Gateways AB/CO S 7 RIO protected areas AB/CO AT/ACR S 7 RIO QRL specific AT/ACR Fieldbus couplers (optical, DP/PA, etc…) AB/CO & AT/ACR Intelligent Valve Actuators AT/ACR QRL Profibus Repeaters AT/ACR FIP network conversion to Profibus - AT/ACR FIP network conversion to LHC spec - AT/ACR LHC Rad. Tol tunnel RIO CERN, 20/09/05 Enrique Blanco AB/CO IS 9

AB/CO deliverables: Software AB/CO provides: 1 - Communications n n n 1 Gtway-PLC PLC-SCADA 2 – Cryo-gateway 2 n n n 4 3 5 6 Generation tool Gateway application Instrumentation Expert tool 3 - Calibration curve extractor 4 - UNICOS generator n n PLC code SCADA configuration 5 - Logic generator n Interlocks, logic 6 - SCADA n CERN, 20/09/05 Enrique Blanco AB/CO IS PVSS configuration 10

Cryo-instrumentation expert tool Cryo control PVSS DS OWS Instrumentation expert tool PVSS DS OWS Thermo DB Controls configuration Generator CMW XML configuration file PLC Modbus Cryogenics gateway application (FESA framework) PLC Quantum Schneider WFip Agent x AB/CO Agent 2 Agent 1 AT/ACR CERN, 20/09/05 Enrique Blanco AB/CO IS 11

FAQ n WFip network: are all the network configuration tools ready? ü ü ü n PLC software: Tools are assumed to be bug-free & operational ü ü ü n WFip configuration tools (FIPMON, FIPWatcher) are available. WFip gateways will provide also the diagnosis information from the agents …but we are still waiting from AT/ACR IN for an even agent to do extensive tests with real equipment Most of the tools are already used and then percentage of possible bugs are very low Otherwise we guarantee the support Remember the generation tools relies on your specification. It must be error-free as well Database - Coherence for field data is OK for all sources? ü AT ACR/IN - How to advance? Support from AB/CO? ü n Support is ensured as it was the case before, but contents are not our business. SCADA & Logging: - Historical configuration (PID parameters, thresholds) is implemented? ü Not yet implemented: Recipes vs. long-term archiving options - Historical Rad. Tol RIO flags possible to record date of change? ü n This is the case as you required for the expert tool logging Sector commissioning: How much support will this team require from both AB/CO & AT/ACR? ü We can ensure training but not unlimited… temporary stuff ? ? ? CERN, 20/09/05 Enrique Blanco AB/CO IS 12

Conclusions n QRL Sector 78 & Sector 81 AB/CO is entirely implicated not only in giving AT/ACR IN the tools, but in the creation of both, the PLC and SCADA applications, and in the support to AT/ACR IN during the commissioning phase. ü We really understand that it is the “first usage”* of UNICOS framework by AT/ACR IN but… ü n LHC ü AB/CO baseline with AT/ACR IN is to provide n generation tools for PVSS configuration and PLC software n support AT/ACR IN for the LHC installation and operation as agreed between AB/CO and AT/ACR. ü If AT/ACR IN needs more help from AB/CO (i. e. : Code generation, SCADA synoptics and PLC logic programming) as it is the case of the QRL, a new agreement must be established taking into account AB/CO internal resources *Though UNICOS was introduced in the STRING 2 CERN, 20/09/05 Enrique Blanco AB/CO IS 13