Crimping machines Gamma 333 PC 333 PCB Gamma

Crimping machines Gamma 333 PC & 333 PC-B ›Gamma 333 PC-B Page 1 , October 2010, MP/ric Professionals in Advanced Automation

Just right for today’s production needs › The Gamma 333 PC covers a wide wire crosssection range from 0. 13 - 5. 0 mm² (AWG 26 - AWG 10) › Length range from - 65 m (2. 36 in – 213. 3 ft) up to 30 mm (1. 18 in) 60 mm optional › Production capacity of more than 4‘ 000 leads per hour crimped on both sides › Ultra short conversion times › Compact and user friendly design › An economic solution Page 2 , October 2010, MP/ric Professionals in Advanced Automation

Integrated Komax Inkjet Systems › ims 295 BC / ims 295 MC / ims 291 SC · Marking from black to white as well as small font · High marking speed · One system – one supplier › HMI · Fully integrated in the already existing operating surface of the wire processing maschine · Easy entering of the marking in the PC Soft Ware Top. Win › Extension sets · Optimal integration in the wire processing maschine through customised extension sets · Adjustable print head fitting granting an exact printing repetition · ims 295 electrical and mechanical compatible with ims 291 Page 3 , October 2010, MP/ric Professionals in Advanced Automation

Integrated measuring - Quality is ensured! Komax 331 · Smooth motorized pull off movement · Automatic return message and evaluation of measuring results · Results recording Komax 332 Komax 331 Komax 332 · Manually operated pull off movement · Automatic return message and evaluation of measuring results · Results recording Komax 341 · Simple crimp height measurement · Automatic return message and evaluation of measuring results · Results recording · Ideal supplementation to mci 722 press with programmable crimping height Barcode Scanner Datalogic PM 8300 · Cordless, rugged industrial handheld scanner · Support of Kanban production · Material verification, capturing of lot information Barcode Scanner Page 4 , October 2010, MP/ric Professionals in Advanced Automation

A lots of wire for your production Pcs/h Configuration Gamma 333 PC-B mci 721, 60° mci 721, 35° mci 721, 60° mci 761, 35° mci 721, 90° Wire length [mm] Wire Gamma 333 PC FLRY Gamma 333 PC-B FLRY Cross section 0, 75 mm² Wire draw in 6 m/s 10 m/s Acceleration 40 m/s² 50 m/s² Quality monitoring On On Page 5 , October 2010, MP/ric Professionals in Advanced Automation

The same Processing possibilities for Gamma 333 PC-B and Gamma 333 PC Cutting Cut pulled strands Pull-off force measurement Wire length correction Full strip Splice check / Spark tester Half strip Good and bad separation / Cut bad parts Flat cable Notching Inner conductor processing Double sheath / Coaxial and triaxial cables Intermediate strip Crimping Prefeeder / Dereeler Hot stamp marking Inkjet marking Wire infeed Sequence Batch separation Networking Material change detection / Material verification Terminal reel changer / Wire changer Programmable crimp height Double crimping Split cycle for closed contact Seal insertion Twisting / Tinning Wire deposit system Sleeve insertion Strip, crimp and seal check Ferrule crimping Crimp force analyzer Crimp height measurement MIL-Crimping Wire end solidifying / Splicing / Welding Page 6 , October 2010, MP/ric Professionals in Advanced Automation

Technical data Gamma 333 PC / -B Gamma 333 PC-B Wire cross section 0. 125 – 5 mm² (AWG 26 – AWG 10) Insulation diameter max. 5. 1 mm (0. 20 in) 60 - 65'000 mm* (2. 36 in – 213 ft) Full strip Side 1 and 2 0. 1 - 15 mm (0. 004 – 0. 59 in) Full strip Side 1 (optional) 0. 1 - 28 mm (0. 004 – 1. 10 in) 1 - 20 k. N (224 -4‘ 496 lbf) 2/1 < 75 d. B Roller Drive Belt Drive 6 m/s 40 m/s² 10 m/s 50 m/s² Electrical connection 3 x 208 -480 V / 6 k. VA Pneumatic connection 5 -6 bar (73 -87 psi) 6. 5 m³/h (230 ft³/h) 1‘ 200 kg (2649 lb) 1‘ 250 kg (2759 lb) 3‘ 137 x 1‘ 377 x 1‘ 790 -2‘ 670 mm (123. 5 x 54, 2 x 70. 5 -105. 1 in) 3‘ 320 x 1‘ 377 x 1‘ 790 -2‘ 670 mm (130. 7 x 54, 2 x 70. 5 -105. 1 in) Wire length Crimping force No. of process stations side 1 / 2 Noise level Wire drive system Wire feed speed Weight Dimensions (Width x Length x Height) Page 7 , October 2010, MP/ric Professionals in Advanced Automation

Reasons for the operation with ferrule modules › Increasing of the electrical security inside the control cabinet › No distant or back standing single strands › Easy insertion of the stripped wire into the ferrule › Perfect wire end processing allows a trouble free insertion into the gripper › The plastic collar avoids a bending directly after the crimp position (bend protection) › Optical identification of the conductor cross section (colour code) Page 8 , October 2010 , MP/bf Professionals in Advanced Automation

Ferrule module for loose contacts CM 04 › Process capable and flexible solution for loose ferrules at prestripped wires › Automatic processing with ferrule module on Komax crimp machines › Especially suitable for multi norm wires Page 9 , October 2010 , MP/bf Professionals in Advanced Automation

AEH-G Ferrule crimp module › Reliable and economic solution for taped ferrules at pre-stripped wires › Automatic processing with ferrules crimp module on Komax crimp machines › Networking and inkjet marking easily possible, as for control cabinets etc. Page 10 , October 2010 , MP/bf Professionals in Advanced Automation

Technical data Wire cross section* 0. 5 -2. 5 mm² Ferrules* Strapped, with plastic collar, 0, 5/8 N – 2, 5/8 N Crimp-form* Standard, DIN 46228 part 4 Feeding-length 23 mm Production output Up to 3’ 500 pcs / h communication I/O Power supply 230 V, 50/60 Hz, 50 VA Operating pressure 5 -8 bar Dimensions (Wx. Hx. D) 150 x 350 X 600 mm Weight 15 kg Can be used on* Zeta 633, Gamma 333 PC Page 11 , October 2010 , MP/bf * Processing of special ferrules, loose piece ferrules or the installation on other machines upon request. Professionals in Advanced Automation