Crab cavity test installation in SPS LSS 6
Crab cavity test installation in SPS LSS 6: Status and plans G. Vandoni, on behalf of the HL-LHC WP 4 team The Hi. Lumi LHC Design Study is included in the High Luminosity LHC project and is partly funded by the European Commission within the Framework Programme 7 Capacities Specific Programme, Grant Agreement 284404.
Integration 2
Questions for this meeting • • • Enveloppes et poids des différents équipements Qui est le point de contact pour l’Intégration ? Avez-vous les modèles 3 D, ou juste les enveloppes ? Services dont vous avez besoin (tableau EN/CV, DIC) Contraintes de positionnement : accès, connexions avec gros câbles ou guides d’onde ; vibrations DIC : qui s’en occupe ? Planning : quand est-ce que les choses seront disponibles pour l’installation Acces en tunnel: quels besoins? A quelle fréquence, etc? Comment on s’organise, qui est l’interlocuteur pour l’intégration pour quels objets Aspects de sécurité De quoi avez-vous déjà besoin en YETS 15 -16?
General layout – SPS Point 6 Les equipes BE/RF Power, power controls et LLRF demandent que l’integration leur donne en urgence les longueurs (a 10% pres) pour la commande des cables. 85 m depuis crab jusqu’a l’ascenseur, en position 617 courtesy R. Calaga, A. Macpherson G. Vandoni @ SPS Cryomodule engineering review 4
Integration – surface areas, BA 6 2 m 0 20 s Ga ge ra sto cable routing . C. R E. Montesinos demande qui s’occupe d’identifier les cables que l’on va enlever. G. Vandoni repond qu’il ne s’agit que d’enlever les cables inutilises par des kickers qui ont ete enleves entre temps. Donc, TE/ABT, deja contacte, s’occupe de cette identification qui a deja commence lors d’une visite en BA 6 et tunnel, 17/11. G. Vandoni @ SPS Cryomodule engineering review 5
What will be in BA 6 Cryogenics Warm compressor station Oil removal system Electrical cabinets GHe storage Cold box? Services Electricity 400 V Water: raw and demi Transport Crane Load bearing zone Transport reservation in equipment area RF HV-Power Converter 2 x 40 k. W Tetrodes Driver Amplifiers Control racks for power, in close proximity to RF power Faraday-cage for LLRF with control racks for LLRF MKE surface equipment Additional switch Storage of spares for MKE Control racks - services Cryogenic operation and control Beam instrumentation and vacuum Alignment and table motorization Control room (~30 m 2) maybe Faraday cage Cryogenics RF A decision on which type of LLRF racks plus cage to use should be taken with P. Baudrenghien. Options are the HIEstyle (but in the end this is nearly always kept open because of computer screen, and may not be adapted to the “occasional” use for crabs, or the LHC-type (preferred) or Linac 4 -type. G. Vandoni @ SPS Cryomodule engineering review 6
Table total movement is 0. 5 m Controls for the table should be at least such that: It should be possible to move it from remotely It wouldn’t move when it shouldn’t Is an access needed for moving it? Who is in charge of the controls for it? What experience do we have from Coldex? On Monday’s crab-cryomodule meeting, we should invite the TE/VSC table experts for an advice. G. Vandoni @ SPS Cryomodule engineering review 7
BA 6 integration pre-study Racks crane coverage allocated space Faraday cage Cryogenics Transport reservation EPC Tetrodes Driver & Controls GHe MKE Equip load bearing floor No suspended load here Crane path MKE spares Control Room G. Vandoni @ SPS Cryomodule engineering review 8
BA 6 - Status ü Alternative temporary storage zone found (thanks BE/TE space managers, TE/ABT & TE/MPE) Storage area TE-ABT, to free starting 23/11 Inspection of false floors 12 th Nov § Floor load bearing is limited (DGS/SEE) § Scan necessary to define cable routing Load - and suspended charge free area MKE Equip G. Vandoni @ SPS Cryomodule engineering review 9
Integration - tunnel QDA 61710 LSS 6 QFA 61810 Alcove LSS 6 QDA 61910 TA 6 PA 6 G. Vandoni @ SPS Cryomodule engineering review 10
What will be in the tunnel Flexwell cables A reservation zone should be foreseen for HP-LP the path swept by the flexwell cables when the table is moved. A fixed point at the wall –approx 8 m away, on the cable tray –must be foreseen. Weight and rigidity of the flexwell taken by the circulator. Cryo are Cold-Box Integration work was done for the LHC by S. Maridor, while a pre-study for SPS LSS 4 was done by A. Kosmicki. 3 DModels for the circulator and load are available from them. 2 x Helium pumps (2 K) and heater Buffer tank (Dewar) Buffer tank 1 x. Water pump 1 x. Blower for waveguides Flex line 5 m f 200 Rbend=1 m Cryo Service Module Crab-cavity Cryo. Module 2 cavities, one type RF Circulators Loads G. Vandoni @ SPS Cryomodule engineering review 11
RF power system - interfaces Faraday cage? RF power For RF power amplifiers, 2 options are still open: IOT versus Tetrodes For the LHC, the solid-state amplifiers are added as a further option. Tetrodes seemed an obvious choice before doubts arose on the power supplies. IOT still need development and design For integration in BA 6, however, the 2 options are very similar. Tetrodes require more space – and will be used for the initial integration study. In addition to the HV Power Supply, they need power supplies for the grids. G. Vandoni @ SPS Cryomodule engineering review 12
RF power system - architecture LLRF Tetrode Driver BA 6 Shaft Flexwell LSS 6 Waveguide FPC Cryomodule X 2 Circulator Load E. Montesinos BE-RF HL-LHC C&S Review, March 2015 Tetrodes moved from tunnel to surface G. Vandoni @ SPS Cryomodule engineering review 13
This is still valid for the SPS. It won’t be the same for LHC, for which it will be described in a Conceptual Spec before december 15 SPS tests, RF space request • Surface • • • HVPS 10 racks equivalent Ua (8 racks equivalent RF amplifiers) 2 racks Grids 2 racks SSPA Drivers 2 racks Controls & Monitoring 2 amplifiers RF Finals 3 x 5 m • Tunnel • • (Space on moveable platform) (2 amplifiers + 2 circulators + 2 loads) Water pump Blowers E. Montesinos BE-RF HL-LHC C&S Review, March 2015 4 x 5 m 2. 8 x 5. 6 m Controls SSA Driver Grids G. Vandoni @ SPS Cryomodule engineering review 14
LLRF and Power controls LLRF (P. Baudrenghien) 1 standard 19” rack per cavity, plus one spare, with 1 m at least, front-back, for access and cables returns. Power Controls: (L. Arnaudon) 1 rack for RF power Services and spare (VSC, Table, BIC) 1 rack + 1 spare G. Vandoni @ SPS Cryomodule engineering review 15
RF Cables Each of these tables is for 1 amplifier+ cavity These were done for the LHC, but are not valid for the RF Power: Cables per. SPS, amplifier chain although some of these elements will be LLRF found. Power back for. Cable thetype. SPS Signal name description Cable type RF Load signal To RF load 7/8” flexwell temp stabilized Input power signal Input coupler/waveguide Driver Output signal Between amplifier Amplifier Output signal Between driver & circulator CC 50 (x 2 – forward/reflected) Spare signal Coupler to Surface CC 50 (x 2 – forward/reflected) Po, Driver Forward power, driver amplifier (surface) Po, Amplifier Po, RF Coupler CC 50 (x 2 – forward/reflected) Antenna signal From Antenna to LLRF rack CC 50 (x 2 – forward/reflected) Ic, fwd Forward power, from coupler 7/8” flexwell temp stabilized between cavity and circulator, close to cavity Ic, rev Reflected power, from coupler 3/8” flexwell between cavity and circulator, close to cavity Ig, fwd Forward power, from coupler 3/8” flexwell between TX and circulator Forward power, from Amplifier Flexwell, 150 mm (100 k. W max) to circulator (surface to tunnel) Ig, rev Reflected power, from coupler 3/8” flexwell between TX and circulator Forward power, from circulator Flexwell, 280 mm (385 k. W max) to RF coupler (tunnel) or WR 2300 TX drive From LLRF to TX driver 7/8” flexwell temp stabilized TX spare From Tx rack to LLRF 3/8” flexwell Cav spare From cavity to LLRF 3/8”flexwell MFB Antenna signal From LLRF to LLRF across IP 7/8” flexwell temp stabilized HOM From cavity to LLRF 4 x 3/8”flexwell SS driver Interlocks/Monitoring signal Cavity-Coupler to Surface (RF: cavity, coupler, load, circulator) Interlocks/monitoring (PLC) signal Temperature, pressure vacuum readouts and CC 50 (x 2 – forward/reflected) to Flexwell, 66 mm 50 pin (x 4) and 50 pin (x 2) Slow Controls signal Motor control, readback for 8 pin (x 4) frequency tuning Ethernet Surface bldg RF Pickup 2(+1 spare) per cavity Signal name description Cable type PU From PU to LLRF rack 7/8” flexwell temp stabilized 16
Services - Water No formal request to EN/CV can be done before the end of YETS 15 -16 (no resources free). Approximately, it will be 100 k. W in BA 6, demineralized 100 k. W in the tunnel, for the RF charges (50 k. W per cavity) + the small pump for the couplers, ~100 Watt G. Vandoni @ SPS Cryomodule engineering review 17
Services - ventilation Amongst the ventilation needs, the Faraday cup should not be forgotten, including safety such that if ventilation stops, the Faraday cup is stopped G. Vandoni @ SPS Cryomodule engineering review 18
Services – compressed air None for RF G. Vandoni @ SPS Cryomodule engineering review 19
Moving table DRAFT SPEC Phoevos Kardasopoulos G. Vandoni @ SPS Cryomodule engineering review 20
Schedule 21
General installation scenario LS 2 EYETS LLRF systems are very complex and resources are lacking for electronics cards development. Test run Visualize & Clear Prepare 3 D Scan BA 6 +tunnel Uncable Removal H 2 O pipes Displace He pumps Reinforce BA 6 Vacuum sect & chambers RF power, complete Cryo distribution & utilities Cabling and services Install Warm compressor Cold box Moving table Cryomodule+SM Commissioning G. Vandoni @ SPS Cryomodule engineering review 22
Installation milestones G. Vandoni @ SPS Cryomodule engineering review 23
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