COST EFFECTIVE MAINTENACE Edward Lloyd President CEO Fireside

COST EFFECTIVE MAINTENACE Edward Lloyd President, CEO Fireside Coatings Corporation Bexxon Global Pte Ltd

Fireside Coating Products • Industrial Ceramic Coatings • Applications: Boilers, Fired heaters, high temperature process equipment • Fireside Coatings Ceramics: – Reduce corrosion – Fight Erosion – Slagging – Scaling – Thermal efficiency.

INDUSTRIES • • Power generation Steel manufacturing Pulp and paper Petro-chemical

CERAMIC COATING DEVELOPMENT • Development based on over 40 years actual experience applying industrial boilers maintenance coatings • Fireside Coatings have deep understanding of the equipment and also the operating conditions that affect equipment performance and reliability.

FIRESIDE CERAMIC CHARACTERISTICS • • • Non toxic Non flammable/water soluble Thermal shock resistant Corrosion/erosion resistant Thermal management coatings Non slagging features

APPLICATION REQUIREMENTS • Conventional or Airless spray equipment • Applied in thin subsequent coats 50 to 75 microns

APPLICATION • Recommended thickness 150 -300 microns • Coating cures during normal boiler start up

BOILER APPLICATIONS § § PC Utility boilers CFB boilers BFB boilers Process boilers

• • • PC UTILITYMaintenance Problems Waterwall slagging and corrosion Superheater and reheater fouling and corrosion Economizer erosion/corrosion Lower slope erosion Nose arch erosion/corrosion

XP 61 BOILER & FURNACE COATING • Erosion and corrosion resistant • Dense, pin hole free surface • Stops the diffusion of carbon, oxygen, sulfur into the metal tubing • Prevents Coal ash corrosion.

BOILER + FURNACE COATINGS • Formula for specific applications • XP 61 -S (reduces slagging and fouling)

XP 61 -S PC BOILER APPLICATIONS • Reheats after XP 61 -S application

PC BOILER APPLICATIONS Water walls coated with XP 61 to provide corrosion protection

TYPICAL CFB/BFB ISSUES • Waterwall erosion (refractory interface, cyclone inlet, corners and membrane) • Back pass slagging/corrosion • Roof and division wall erosion • In bed tube erosion

FIRESIDE XP 61 BOILER/FURNACE COATING • Formulated as XP 61 -E for erosion resistance

CFB ECONOMIZER TUBES • Tube bend erosion = XP 61 -E

CFB APPLICATION • XP 61 - Water wall erosion/corrosion

PROCESS BOILERS • • Waterwall tube erosion/corrosion Superheater fouling and corrosion Economizer erosion Nose arch and roof erosion/corrosion

PULP AND PAPER RECOVERY BOILERS • XP 61 - Superheater pendants, corrosion, salt cake

RECOVERY BOILERS • XP 61 - Water wall corrosion

RECOVERY BOILERS • Wall studs

PETRO-CHEMICAL REFINERY • Fired heaters

OTHER APPLICATIONS • XP-61 - Package boiler fire box

REFINERY REF-78 • Ceramic fiber insulation • /Fiber Fire Brick

APPLICATIONS • Fireside TS-511 sealing of stress cracks

APPLICATIONS • XP-61 - Steel plant BOF hood

• Optēcoat™ is a two color sprayed ceramic coating to protect boiler tubing • Also acting as a visual inspection aid. • After a long period of operation the two color Optēcoat™ will allow operators and inspectors to visually see any areas of severe erosion or corrosion.

• Optēcoat duel color system EROSION/CORROSION

• Optēcoat: steam drum tubes EROSION/CORROSION

• Optēcoat: after one year run in CFB boiler

• Optēcoat one year run in CFB at refractory interface

Fireside Coating customers worldwide use our ceramic coatings to improve performance and extend the life of equipment firesidecoatings. com www. bexxonglobal. com info@bexxonglobal. com