Controls Overview B Dalesio Outline Control System Scope
Controls Overview B. Dalesio Outline Control System Scope of Work Organization Chart ES&H Schedule Risk Registry and mitigation Response to Previous Review Next 6 months Breakout Sessions Conclusions May 10 -12, 2005 Lehman - Controls Overview LCLS Control Group Lcls-controls@slac. stanford. edu
System Design SLC Alpha Apps EPICS W/S EPICS WS W/S Distributed Applications Distributed Applications High Level Applications Xterm Fast Feedback over Ethernet? SLC-Net over Ethernet Channel Access IOC C P U E E V V LLRF G R HPRF I/O Boards IOC 16 triggers Drive Laser Off C P U E V R IOC Diag C P U E Pwr V Supply R Ctrl 16 triggers Single Bunch Beam Dumper Machine Protection Beam Code + EPICS Time + EPICS Events May 10 -12, 2005 Lehman - Controls Overview C P Vacuum U Ctrl LCLS Control Group Lcls-controls@slac. stanford. edu
Injector Subsystem Designs Timing C E TTTTT CCCCC P V MMMMM U R C E Digitizer P V U R G C E B B A MPS? P V I OD U R C 1. 2. 2. 3. 3 1. 2. 2. 3. 2 1. 2. 2. 2 SLC LLRF MKSU RF Equipment 6 instances (1 for each klystron), 1 IOC in total May 10 -12, 2005 Lehman - Controls Overview L E A D LEAD Preamps Toroids 5 Toroids 1 IOC L E A D PM Chassis Actuator Mcond chassis Faraday Cups 4 Faraday Cups with YAGs, share toroid IOC LCLS Control Group Lcls-controls@slac. stanford. edu
Injector Subsystem Designs Ethernet Beam Code + EPICS Time C E BB P V I O U R MPS 1. 2. 2. 3. 4 PM Chassis C E D BB P V I OA C U R 1. 2. 2. 3. 5 Turn Off Actuator PM Chassis Lamps & Actuator Cameras Electronics Tune Up Dump Profile Monitors 1 Tune Up Dump, shares toroid IOC 11 Profile Monitors (4 YAGs, 7 OTRs), 1 IOC May 10 -12, 2005 Lehman - Controls Overview LCLS Control Group Lcls-controls@slac. stanford. edu
Injector Subsystem Designs Beam Code + EPICS Time C E G AA P V DO U R C To llrf 1. 2. 2. 3. 6 C E BBBBBBB P P P P V MMMMMMM U R 1. 2. 2. 3. 7 C E BB P V I O U R 1. 2. 2. 4 1. 2. 2. 5 S G M AA A C OD I T C L Ilock Chs (2) Turn off Motor Controls Cameras Electronics Thermocouples E/O Diagnostic BPM Pickups 1 Pulse length meas. share toroid IOC 21 BPMs 3 IOCs May 10 -12, 2005 Lehman - Controls Overview Gun Laser and Heater Ctrls 48 Mirror Motors, 4 Shutters 1 Camera, Joulemeter 1 IOC LCLS Control Group Lcls-controls@slac. stanford. edu
Injector Subsystem Designs Beam Code + EPICS Time C E P V U G C P U 1. 2. 2. 6 119 MHz PNET w/ 360 Hz Fid FIDO SLC Timing G E P BBAA V I I O R B ? A I LLRF? BCS? PPS MPS Network & Crates 1. 2. 2. 8 1. 2. 2. 7 Power GP 307 IG Supplies HP 937 CCG SLAC PMVC 30 30 ion 4 bl gauges pumps valves Manual valves into MPS? May 10 -12, 2005 Lehman - Controls Overview LCLS Control Group Lcls-controls@slac. stanford. edu
Injector Subsystem Designs Beam Code + EPICS Time 1. 2. 2. 10 1. 2. 2. 9 C E S R P V A T U R M D C E BA P V I I U R OO Ethernet PS Reg Interface Klixon Boxes Magnet Power Supplies (4) High Current High Precision Magnets w/ KLIXONS (4) 1. 2. 16. 4 MCOR Power Supplies (4? ) Low Current Fast Corrector and Quadrupoles Magnets Control Logix PLC (3) 1. 2. 16. 1 PPS Gates Control Logix PLC (1) Laser PPS Gates Tone Receiver May 10 -12, 2005 Lehman - Controls Overview LCLS Control Group Lcls-controls@slac. stanford. edu temperatures 1. 2. 16. 3
LINAC Subsystem Designs Ethernet Timing C E TTTTTT CCCCCC P V MMMMMM U R C E D G A P V A D U R C C C E D BB P V I OA C U R 1. 3. 2. 6. 3 1. 3. 2. 5 SLC LLRF MKSU RF Equipment 1 Phase Control 24/30 Remaining in SLC May 10 -12, 2005 Lehman - Controls Overview L E A D 1. 3. 2. 6. 5 LEAD Preamps Toroids 6 Toroids 1 IOC L E A D PM Chassis Lamps & Actuator Cameras Electronics Profile Monitors 20 Profile Monitors 1 IOC LCLS Control Group Lcls-controls@slac. stanford. edu
LINAC Subsystem Designs Ethernet Beam Code + EPICS Time C E BBBBBBB P P P P V MMMMMMM U R C E D BB P V I OA C U R 1. 3. 2. 6. 2 1. 3. 2. 6. 5 G C E A S B BA P V M I OD D C U R C C BB P I O U 1. 3. 2. 6. 1 1. 3. 2. 6. 4 PM Chassis Lamps & Actuator PM Chassis Motor HVPS elec Cameras Electronics E/O Diagnostics 1 Pulse length meas. May 10 -12, 2005 Lehman - Controls Overview BPM Pickups 143 BPMs 15 IOCs LVDT Photo Tube Wire Scanners And Motors 20 Wire scanners – 11 new, 1 IOC LCLS Control Group Lcls-controls@slac. stanford. edu Actuator Stoppers
LINAC Subsystem Designs Beam Code + EPICS Time G C E BBA P V I OD U R C C E BB P V I O U R 1. 3. 2. 6. 7 1. 3. 2. 6. 9 PM Chassis Actuator Mcond chassis Bunch Length Monitors May 10 -12, 2005 Lehman - Controls Overview MPS C E A BB P V I OD C U R 1. 3. 2. 6. 10 Turn Off Actuator Single Beam Dump C E A BB P V I OD C U R 1. 3. 2. 6. 11 PM Chassis Actuator E Beam Dump Protection Collimator LCLS Control Group Lcls-controls@slac. stanford. edu
LINAC Subsystem Designs Beam Code + EPICS Time Timing C E D G A P V A D U R C C C E BBS P V I OM U R 1. 3. 2. 6. 12 PM Chassis Actuator 1. 3. 2. 6. 13 SLC MKSU Movable Collimator May 10 -12, 2005 Lehman - Controls Overview SLC LLRF MKSU X – Band Accelerator Structure LCLS Control Group Lcls-controls@slac. stanford. edu
LINAC Subsystem Designs Beam Code + EPICS Time E V R 1. 3. 2. 8 C P U G E P BBAA V I I O R B ? 24 sets of timing receiver modules May 10 -12, 2005 Lehman - Controls Overview PPS MPS 1. 3. 2. 9 Power GP 307 IG Supplies HP 937 CCG SLC Timing A I LLRF? BCS? SLAC PMVC 4 bl ion gauges pumps valves 4 chassis for each type of interface LCLS Control Group Lcls-controls@slac. stanford. edu
LINAC Subsystem Designs Beam Code + EPICS Time 1. 3. 2. 4 C E BV BM P V UI U R SC C E P V U R Ethernet PS Reg Interface Klixon Boxes MCOR Power Supplies Magnet Power Supplies High Current High Precision Magnets w/ KLIXONS (4) Low Current Fast Corrector and Quadrapoles Magnets Control Logix PLC (3) 1. 3. 2. 1 PPS Gates 1. 3. 2. 2 1. 3. 2. 6. 8 BSOIC Tone Receiver May 10 -12, 2005 Lehman - Controls Overview P L I C Beam Containment System LCLS Control Group Lcls-controls@slac. stanford. edu 1. 3. 2. 3 BSOIC MPS
Undulator Subsystem Designs Beam Code + EPICS Time P S C E I P V E U R Z C E M A P V IC T U R O L 1. 4. 2. 2. 2 1. 4. 2. 2. 1 Wire Position Read-backs C E S P V M U R Motor Controls Fine Motion Control (strong back cradle motion) Motors 233 motors May 10 -12, 2005 Lehman - Controls Overview G A A D D C C 1. 4. 2. 2. 6 Motor Controls Phase Corrector Motion 4 * 33 controllers Motor Controls LVDT Wire Scanners And Motors 11 wire scanners LCLS Control Group Lcls-controls@slac. stanford. edu
Undulator Subsystem Designs Beam Code + EPICS Time S C E BBBBBBB P P P P V MMMMMMM U R C E M P V C U R T L 1. 4. 2. 3. 1 1. 4. 2. 2. 7 C E G A P V D U R C 1. 4. 2. 3. 2 Motor Controls Downconverters Macroscopic Motion Control 55 controllers May 10 -12, 2005 Lehman - Controls Overview BPM Pickups 33 BPMs 33 IOCs Charge Monitors (Toroid) 2 Charge monitors 2 IOCs Scanning Wires ADCs 3 IOCs LCLS Control Group Lcls-controls@slac. stanford. edu
Organization Chart John Galayda – Project Director Mark Reichanadter – Chief Engineer --------------------------Steve Milton – ANL Project Director Richard Bionta – LLNL Project Director E-Beam Dave Shultz P-Beam John Arthur Helen O’Donnell – Administration Jeff Chan – Finance/Cost/Budget/Schedule Michael Scharfenstein – ES&H D. Mc. Given - Procurement Conventional Facilities David Saenz 1. 1. 3 Controls Manager Bob Dalesio 1. 2 Injector Manager Eric Bong 1. 3 LINAC Manager Eric Bong 1. 4 Undulator Manager Steve Milton 1. 5 X-Ray ODT Manager Richard Bionta 1. 6 End Station Stephan Mueller 1. 9 CF D. Saenz Physics/Line Patrick Krejcik 1. 2. 2 Controls Bob Dalesio 1. 3. 2 Controls Bob Dalesio 1. 4. 2 Controls Joshua Stein 1. 5. 2 Controls Steve Lewis 1. 6. 2 Controls TBD 1. 9. 2 Controls Mario Ortega Shared Budget Authority in control system implementation May 10 -12, 2005 Lehman - Controls Overview LCLS Control Group Lcls-controls@slac. stanford. edu
Unified Project-wide Solutions 1. 1. 3 Controls Manager Bob Dalesio 1. 2 Injector Manager Eric Bong 1. 3 LINAC Manager Eric Bong 1. 4 Undulator Manager Steve Milton 1. 5 X-Ray ODT Manager Richard Bionta 1. 6 End Station Stephan Mueller Physics/Line Patrick Krejcik 1. 2. 2 Controls Bob Dalesio 1. 3. 2 Controls Bob Dalesio 1. 4. 2 Controls Joshua Stein 1. 5. 2 Controls Steve Lewis 1. 6. 2 Controls TBD Timing RF Vacuum BPM Wire Scanners Toroids/Collimators PPS Power Supplies MPS Fast Feedback Position Control Image Acquisition Conventional Facilities SLC-Aware IOC May 10 -12, 2005 Lehman - Controls Overview 1. 9 Injector Manager D. Saenz 1. 9. 2 Controls Mario Ortega - Dayle Kotturi -Steve Lewis -Till Straumann - Doug Murray - Patrick Bong - Kristy Luchini - TBD - Stephanie Allison - Josh Stein, Steve Lewis, TBD - Mario Ortega - Stephanie Allison, Diane Fairley, Debbie Rogind LCLS Control Group Lcls-controls@slac. stanford. edu
Control System Staff Timing/RF - Dayle Kotturi (LCLS) Vacuum -Steve Lewis (LLNL) BPM -Till Straumann (SSRL) Other Diagnostics - Doug Murray (Contractor) PPS - Patrick Bong (ESD) Power Supplies - Kristy Luchini (LCLS) MPS - TBD Fast Feedback - Stephanie Allison (SSRL) Position Control/ Image Acquisition- Josh Stein (ANL), Steve Lewis (LLNL) Conventional Facilities - Mario Ortega (LCLS) SLC-Aware IOC - Stephanie Allison, ( SSRL) Diane Fairley (ESD), Debbie Rogind (ESD) Hardware support - Steve Smith, Ron Johnson (ESD -. 75) - Antonio De. Lira, Paul Bellomo (ESD -. 75) - Tom Porter (ESD -. 25) - John Desatko, Mike Browne, Dave brown (ESD -. 1. 25) - Tech Support (ESD – 3. 00)) Low Level System Programmer - Steven Norum (June – LCLS) EE - TBD (May – LCLS) Junior Proj Engineer - TBD (May – LCLS) High Level Programmer - TBD (August – LCLS 2. 00) May 10 -12, 2005 Lehman - Controls Overview LCLS Control Group Lcls-controls@slac. stanford. edu
LCLS Control System ES&H PPS for the Injector is designed. External review being organized for May. Citizen Review is in June. Internal design review of wiring, racks, and AC distribution will be done for existing and new designs to determine safety and noise issues. All personnel has up to date safety training for required work. May 10 -12, 2005 Lehman - Controls Overview LCLS Control Group Lcls-controls@slac. stanford. edu
First Article Delivery Dates August 2006 – Test at FFTB BPMs Video Diagnostics November 2006 - Operation of Drive Laser & RF Conditioning start – injector Newport Motor Controls Integration of Drive Laser Controls into EPICS LCLS Timing System LLRF Vacuum Gateway operational from Alpha to EPICS Personnel Protection – Injector Area July 2007 - First UV on cathode Power Supply Control Wire Scanners (Newport Motor Controls or OMS) June 2008 - First Beam on Linac Axis SLC aware IOC PNET Timing August 2008 - Start Undulator Commissioning Machine Protection System Personnel Protection – LTU and Undulator Area Compumotor Controls May 10 -12, 2005 Lehman - Controls Overview LCLS Control Group Lcls-controls@slac. stanford. edu
LCLS Control System Risks R-1 J-007 Integration of SLC Control system Alpha to EPICS IOCs We have a strong team working this issue relentlessly: Stephanie Allison, Diane Fairley, Debbie Rogind, Ron Mac. Kenzie, and Kristi Luchini. We are 70% complete and project a completion of June 1 st. The first need date is in 07. We are completing this early to give us plenty of time to test and the peace of mind to sleep at night. R-1 J-008 LCLS Timing The first release of the board has been completed by Dave Brown in ESD. Dayle Kotturi has written the first pass of the driver. Dayle will be writing a test suite to verify the reliability of this timing and the ability to put the SLC timing onto the LCLS Event Generator (EVG). We will have this operational in April and we have a first need date in 07. The Diamond timing system meets our specification and we have a set of boards here to verify integrated operation with the PNET board. We will have the test system in place by June and we have a first need date in the summer of 06. May 10 -12, 2005 Lehman - Controls Overview LCLS Control Group Lcls-controls@slac. stanford. edu
Response to Previous Review - 1 Complete the transfer of Global Controls elements to WBS 1. 1. 3. 1 and WBS 1. 1. 3. 5 in both the WBS Dictionary and the detailed cost estimate spreadsheets by October 1, 2004. The WBS transfer of Global Controls is complete. The modification of the WBS dictionary has been completed. Identify and hire the controls liaison people for WBS 1. 5. 2 and WBS 1. 6. 2, and work with them to complete the scrubbing of those WBS elements, assuring standardized approaches where appropriate. Richard Bionta, John Arthur, and Bob Dalesio have met and agreed to collaborate on the hiring of the 1. 5. 2 and 1. 6. 2 controls system liaisons. Steve Lewis, a LLNL EPICS expert, has joined the LCLS-LLNL effort. Controls personnel for WBS 1. 5 will be provided through the LCLS Controls Group. Due to funding concerns related to the continuing resolution, these hires have been delayed but will be revisited once full FY 05 funding is available. May 10 -12, 2005 Lehman - Controls Overview LCLS Control Group Lcls-controls@slac. stanford. edu
Response to Previous Review - 2 Establish an approach to the integration (or not) of conventional facilities controls; and identify a controls liaison person for WBS 1. 9 if integration is to be pursued. An initial discussion was held with the Architect/Engineer (Jacobs Engineering) and CF System Manager (David Saenz) have made plans to incorporate EPICS controls into the Title-II architectural design. Jacobs has staff experienced in implementing EPICS in SNS conventional facilities, who will be assigned to LCLS to make a clear case for the integration of the facility control into the global control system. The critical requirement for time stamped data must be within 500 msec signal readout was defined. The CF controls liaison is Mario Ortega. May 10 -12, 2005 Lehman - Controls Overview LCLS Control Group Lcls-controls@slac. stanford. edu
Next 6 months Finish hiring: hardware support – EEs and Techs Complete hiring actions on project engineers and programmers. Acquire RDB support. Complete detailed designs per subsystem and have them reviewed – revamp costs – by the end of this FY. Integrate the Experimental Hall into the control system. Complete evaluation/test of PNet, Timing, LLRF, PPS, BPM, 120 Hz Control, MPS, PPS, Motion Control and Image Taking Complete the SLC-Aware IOC Integrate Laser Control Review Wiring, AC Distribution, and Racks for safety and noise considerations. Citizen Review of the PPS for the injector. May 10 -12, 2005 Lehman - Controls Overview LCLS Control Group Lcls-controls@slac. stanford. edu
CONTROLS Breakout 9: 00 SLC-aware IOC - Allison 9: 15 Timing - Kotturi 9: 30 Wiring, Racks, AC Dist. – Ortega 9: 45 PPS – Bong 10: 00 Motion Control - Stein 10: 15 Vacuum Control - Lewis 10: 20 break 10: 40 BPMs – Tillman 11: 00 Wire Scanners / Collimators - Murray 11: 20 Power Supplies – Luchini 11: 40 LLRF - Kotturi May 10 -12, 2005 Lehman - Controls Overview LCLS Control Group Lcls-controls@slac. stanford. edu
Conclusions The WBS has been reorganized to move all of the design activities into global controls under 1. 1. 3. 5. Signature authority for all x. x. 2 level WBS is shared. Hires for control engineers are complete. EE and RDB hires are needed. The SLC-aware IOC and SLC to EPICS timing is in test and should be complete by June 1 st. Existing hardware components have been identified for most of the high risk areas. MPS and fast feedback need attention. By the end of this year, all hardware should be prototyped and the schedule and budget revamped to reflect the final design decisions. May 10 -12, 2005 Lehman - Controls Overview LCLS Control Group Lcls-controls@slac. stanford. edu
Update May 2004 – April 2005 (1) 3 month continuing resolution WBS reorganized to move all design work into 1. 1. 3. 5 under direction of the control group (Recommendation 1) Acquire personnel 8 project engineers – Kotturi, Luchini, Allison, Straumann, Murray, Fairley, Rogind, (offers being made to junior engineer, jobs open for junior proj. eng) 1 low level programmer (offer being made to junior engineer) 2 EE/ board designers – (support from ESD, evaluating existing designs, interviewing Steve Lewis on controls at LLNL (half of Recommendation 2) Conventional Facilities, Wiring, Racks, and Power Distribution – Ortega (lead), ESD support, need to hire Facility Controls, X-Ray Transport are integrated into control design (details remain) (Recommendation 3) Rack Layout, Tray Design, and wiring penetrations for Injector, L 01 through BC 1. LTU is 50% complete. May 10 -12, 2005 Lehman - Controls Overview LCLS Control Group Lcls-controls@slac. stanford. edu
Update May 2004 – April 2005 (2) Prototypes in test: PNet – hardware design complete, driver functional, tests needed Timing – hardware from SLS being put into test Power Supply – hardware from SLS in test for stability and precision Video – cameras in test Design efforts ready for prototyping: LLRF and BPM SLC-Aware IOC is 70% complete. Designs to complete 120 Hz fast feedback (Shared Memory, dedicated Ethernet, EVG? ? ) position controllers (compumotor for undulator servos, Newport for Laser and XTOD, Newport or OMS for wire scanners and collimators) Machine Protection (JLab, SNS – fast enough but integration of timing? ) May 10 -12, 2005 Lehman - Controls Overview LCLS Control Group Lcls-controls@slac. stanford. edu
LCLS Control System Goals Provide a fully integrated control system to support the construction, test, installation, integration, operation and automation of the LCLS Standardize on all devices and components across all subsystems. Identify all data either by pulse id, beam pulse related time stamp, or 500 msec rough time stamp. Full integration with the SLC – timing, use of LCLS data in SLC high level applications, and use of SLC data in LCLS Provide an upgrade path for the SLC May 10 -12, 2005 Lehman - Controls Overview LCLS Control Group Lcls-controls@slac. stanford. edu
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