Company presentation Silbitz Group 2018 February 2018 Silbitz
Company presentation Silbitz Group 2018 February 2018 Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite
1. 2. 3. 4. 5. 6. 7. 8. 9. Corporate structure History Key Figures Industries Locations Mission References Products Certificates Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 2
Corporate Structure Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 3
Corporate Structure Silbitz Group 100% Silbitz Guss Gmb. H ZGG-Zeitzer Guss Gmb. H Eurocast Košice s. r. o Silbitz Group Staßfurt AWS Gmb. H Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 4
History Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 5
History 1896 Foundation of Rasberg foundry 1938 Foundation of Silbitz foundry 2006 Acquisition of Eurocast Košice foundry 2007 Establishing of ZGG - Zeitzer Guss Gmb. H 2011 Stabilisation by new investor 2015 Take-over by DBAG 2016 Acquisition of Achslagerwerk Staßfurt (name change to: Silbitz Group Staßfurt AWS Gmb. H) Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 6
Key Figures Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 7
Key Figures 2018 Turnover 2018 approx. EUR 172 M per year Employees Apprentices approx. 1, 260 approx. 50 Locations Germany Slovakia Capacity total approx. 75, 000 tons per year Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 8
Material Overview - castings Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 9
Lost Time Injury Rate (LTIR) 2014 – 2017 of our foundry places info: number of reportable accidents based on 1 million working hours 2014 accident rate 2015 2016 100. 00 2017 80. 00 status December 60. 00 21. 31 40. 00 28. 7 0. 00 Group 94. 61 61. 85 Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 10
Financials € 9. 5 M 0. 4 plan 2. 0 € 7. 6 M 0. 3 € 6. 5 M 1. 6 € 5. 2 M 1. 4 2. 2 1. 0 1. 6 3. 4 1. 0 1. 2 3. 5 3. 2 2. 1 2015 2016 SGG Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz ZGG Tel. +49 36693 80 0 2017 ECK SGS 2. 5 2018 SGR Fax. +49 36693 80 255 www. silbitz-group. com Seite 11
Consolidated Revenues 180, 000 160, 000 140, 000 120, 000 100, 000 80, 000 60, 000 40, 000 20, 000 0 2015 Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz 2016 Tel. +49 36693 80 0 2017 Fax. +49 36693 80 255 2018 www. silbitz-group. com Seite 12
Industries Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 13
Industries Drive engineering Wind power Motor engineering Energy technology Tool Engineering Railway and commercial vehicle technology Machine tool technology Construction machine technology / mining Foundry / forging technology Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 14
Business Markets 2017 – Ʃ € 160, 0 M 4. 6% 2. 3% 4. 1% 4. 2% 5. 1% 42. 5% 14. 6% 10. 8% 11. 8% Wind power Drive engineering Motor engineering Railway and commercial vehicle technology Tool technology Foundry / forging technology Machine tool technology Energy technology Construction machine technology / mining Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 15
Business Markets 2017 – Ʃ € 160, 0 M 2. 1% 1. 6% 1. 4% 1. 1% 1. 3% 2. 4% 3. 8% 40. 8% 45. 5% Denmark Austria Romania Germany Countries < 1% Switzerland Finland Belgium France Countries < 1 %: Czech Republic, Slovakia, India, Croatia, USA, Poland, Hungary, Netherlands, Spain, Turkey, Italy, Great Britain, Sweden, China, Africa Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 16
Locations Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 17
Locations and Capacities Capacity Silbitz Guss Zeitzer Guss Eurocast Košice Total: Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com 25, 000 t 75, 000 t Seite 18
Silbitz Guss Gmb. H Weight range 20 kg – 8, 000 kg per unit Quality castings made of Ø Ø Ø Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz nodular cast iron (GJS) compacted graphite cast iron (GJV) cast steel (GS) stainless steel (GX) austempered ductile iron (ADI) solid solution strength cast iron Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 19
ZGG – Zeitzer Guss Gmb. H Weight range 4 t – 50 t per unit Quality castings made of Ø nodular cast iron (GJS) Ø cast iron with lamellar graphite (GJL) Ø solid solution strength cast iron Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 20
Eurocast Košice s. r. o Weight range 10 kg – 12, 000 kg per unit Quality castings made of Ø nodular cast iron (GJS) Ø cast iron with lamellar graphite (GJL) Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 21
Silbitz Group Staßfurt AWS Gmb. H Quality machining Ø finishing Ø pre-assembly („kit set“) mostly for railway solutions Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 22
Silbitz Group Staßfurt AWS Gmb. H (Services) For the machining of prismatic parts, the cutting process with certain geometric cutting is available to us: • milling • drilling • deep hole drilling • thread cutting • broaching We can machine different component sizes with our about 30 machining centers. Others are linked to flexible manufacturing systems. The own machining allows short reaction times. Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 23
Silbitz Group Staßfurt AWS Gmb. H (Services) Machining of big parts According to customer drawings we process components up to 50 tons in weight and a turning diameter of 3. 70 meters. Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 24
Silbitz Group Staßfurt AWS Gmb. H (Services) A total of four CNC-3 D coordinate measuring machines are available in airconditioned rooms. The largest measuring dimension is 3, 000 × 5, 000 × 2, 000 mm. Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 25
Silbitz Group Staßfurt AWS Gmb. H (Services) Upon customer request, the machined parts receive the required surface treatment. We apply primer and varnish colour to washed, cleaned surfaces. Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 26
Silbitz Group Staßfurt AWS Gmb. H (Services) To optimize an integrated value chain, our customers receive assembled, mounted and fitted with side parts ready to install products in addition to machining. Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 27
Silbitz Group Staßfurt AWS Gmb. H (Services) Railway vehicle manufacturing Railway and commercial vehicle technology Components for wheelset bearing e. g. : Machine tool technology Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz fittings, valves, hydraulic components Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 28
Silbitz Group Staßfurt AWS Gmb. H (Services) e. g. : Drive Engineering bearing housing, torque arms, gearbox housing e. g. : Motor Engineering Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz cylinder cap Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 29
Mission Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 30
Corporate Guidelines 1. Customer focus • The key point of our effort is the customer and what additional value we can offer to him • We aim to establish long-term and sustainable relations 2. Continuous improvement will ensure our common future 3. Profitability as base for successful long-term growth 4. We take our responsibility as a company towards our employees and in the region Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 31
Mission We are your partner for demanding casts __________ From design to the completely machined part Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 32
Additional Value Offer solutions to make advances to the partner CAD / Construction Model production Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Casting Tel. +49 36693 80 0 Machining Coating Fax. +49 36693 80 255 Assembly www. silbitz-group. com Transport Seite 33
Quality Process „Six-Sigma“ Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 34
Customer References Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 35
Customer References Drive engineering Wind power Motor engineering Wind power Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 36
Customer References Energy technology Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tool technology Tel. +49 36693 80 0 Fax. +49 36693 80 255 Railway and commerical vehicle technology www. silbitz-group. com Seite 37
Customer References Machine tool technology Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Construction machine technology / mining Tel. +49 36693 80 0 Fax. +49 36693 80 255 Foundry / forging technology www. silbitz-group. com Seite 38
Products Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 39
Drive engineering Silbitz Zeitz Košice Flange Planet Carrier EN-GJS-700 -2 20, 000 kg – 36, 000 kg Housing EN-GJS-400 -18 -LT 2, 600 kg Planet Carrier Hub EN-GJS-700 -2 4, 365 kg Planet Carrier EN-GJS-700 -2 2, 500 kg Bearing Housing EN-GJL-250 1, 265 kg Housing EN-GJL-250 En-GJS-400 -15 3, 000 kg Planet Carrier EN-GJS-700 -2 12, 500 kg Planet Carrier G 42 Cr. Mo 4 2, 100 kg Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 Housing Main Part EN-GJS-400 -18 -LT 1, 800 kg www. silbitz-group. com Seite 40
Wind power Silbitz Zeitz Košice Rotor Hub EN-GJS-400 -18 U-LT 10, 000 – 20, 000 kg Main Bearing Housing EN-GJS-400 -18 U-LT 2, 500 kg Bearing housing En-GJS-400 -18 -LT 3, 990 kg Main Bearing Housing EN-GJS-400 -18 U-LT 2, 500 kg Base Frame Cross EN-GJS-400 -18 U-LT 1, 800 kg Base Frame EN-GJS-400 -18 U-LT 12, 000 – 20, 000 kg Main Shaft EN-GJS-400 -18 U-LT 9, 000 – 20, 000 kg Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 41
Motor engineering Silbitz Košice Cylinder Cap EN-GJS-600 -2 115 kg Engine Block EN-GJS-500 -7 4, 600 kg Piston EN-GJS-700 -2 15 - 500 kg Cylinder Head EN-GJV-450 99. 60 kg Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 42
Energy technology Silbitz Zeitz Guide Blade Carrier EN-GJS-400 -15 5, 290 kg Outer Diffusor EN-GJS-400 -15 1, 800 kg Košice Housing Cover EN-GJS-400 -15 14, 850 kg Blade EN-GJS-400 -18 -LT 30 kg Housing Base EN-GJS-400 -15 23, 000 kg Gas Outlet Casing EN-GJS-400 -15 2, 475 kg Bearing Box EN-GJS-400 -15 U 5, 250 kg Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Guide Vane EN-GJS-400 -15 22 kg Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 43
Tool technology Silbitz Zeitz Upper Component Cast iron till 25, 000 kg Slide Cast Steel / Cast iron with nodular graphite till approx. 9, 000 kg Košice Filler Slide Cast iron with nodular graphite / Cast iron till approx. 12, 000 kg Bottom Part Cast iron till 25, 000 kg Cutter Top Cast Steel / Cast iron till 8, 000 kg Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 44
Railway and commerical vehicle technology Silbitz Košice Wheel ADI (EN-GJS-900 -8) 340 kg Housing Base EN-GJS-400 -18 LT 26. 1 kg Housing Cover / Base EN-GJS-500 -7 80 kg / 30 kg Housing EN-GJS-400 -18 -LT 80 kg Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Housing EN-GJS-400 -18 -LT 80 kg Steering Gear Housing EN-GJS-500 -7 25. 5 kg Wheel Brake Disc EN-GJL-200 62 kg Housing EN-GJS-500 -7 112. 6 kg Tel. +49 36693 80 0 Fax. +49 36693 80 255 Ribbed Plate EN-GJS-600 -3 18. 80 kg www. silbitz-group. com Seite 45
Machine tool technology Silbitz Zeitz Košice Machine Base EN-GJS-400 -15 28, 300 kg Eccentric Wheel GJS and GS 500 - 11, 000 kg Pump Housing EN-GJS-400 -15 2, 100 kg Hopper Top GX 2, 500 kg Machine Base EN-GJL-250 7, 500 kg Baking Surface EN-GJL-250 20 kg – 120 kg Shut-off Valve Ball GJS and GX 100 - 2, 000 kg Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 46
Construction machine technology / mining Silbitz Tumbler G 18 Ni. Mo. Cr 3 -6 390 kg Košice Filler Cap EN-GJS-400 -15 63. 70 kg Chain wheel GS-22 Ni. Mo 5. 6 150 kg Hub GS-24 Mn 6 2, 680 kg Hub G 22 Ni. Mo. Cr 5 -6 3, 820 kg End Plate EN-GJS-400 -15 2, 170 kg Excentric Disc EN-GJS-500 -7 560 kg Carrying Axle G 22 Ni. Mo. Cr 5 -6 3, 290 kg Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 47
Foundry / forging technology Silbitz Ingot Cast Steel 20 – 9, 000 kg Die EN-GJS-400 550 kg Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 48
Certificates Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 49
Certificates and Quality Management Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 50
Thank you for your attention! Silbitz Group Gmb. H Silbitz Guss Gmb. H ZGG - Zeitzer Guss Gmb. H EUROCAST Košice, s. r. o. Silbitz Group Staßfurt AWS Gmb. H Dr. -Maruschky-Straße 2 07613 Silbitz Deutschland Naumburger Straße 52 06712 Zeitz Deutschland Vstupný areal U. S. Steel 04454 Košice – Šaca Slowakei An der Liethe 5 39418 Staßfurt Deutschland Silbitz Group Gmb. H Dr. -Maruschky-Straße 2, 07613 Silbitz Tel. +49 36693 80 0 Fax. +49 36693 80 255 www. silbitz-group. com Seite 51
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