COLLECT Release 4 2 Highlights COLLECT SUPPLY CHAIN

COLLECT® Release 4. 2 Highlights COLLECT ®SUPPLY CHAIN SOLUTIONS

Agenda Integration Strategy Location Management Inventory Management Order Fulfillment Shipping COLLECT® Extensions Questions and Answers COLLECT ®SUPPLY CHAIN SOLUTIONS

ERP Integration COLLECT ®SUPPLY CHAIN SOLUTIONS

Customer Profiles � Serialized Products – Medical Equipment, Electronics � Lot Controlled Products – Foods, Pharma, Health, Metal Industry, Safety � Major � High Retailers – Specialized Labelling, SSCC, ASN, Accuracy Volume Shipping � Local Redundancy – ERP Server in Europe, WMS local COLLECT ®SUPPLY CHAIN SOLUTIONS

Integration Strategy � Service Connect � Schema Mapped to WMS Transaction ◦ Each Data Tag in Schema Mapped to Corresponding Data Element in WMS Transaction ◦ Standard Mapping Included ◦ Mapping Tool Will Allow Add-on Data � Schema Held in Memory � XML Generated and Passed to Service Connect Based on Data to Schema Mapping COLLECT ®SUPPLY CHAIN SOLUTIONS

Integration Strategy � COLLECT Data Output Service ◦ Each COLLECT transaction is mapped to an ERP transaction Schema COLLECT ®SUPPLY CHAIN SOLUTIONS

Integration Strategy � Detail sections for each transaction are mapped COLLECT ®SUPPLY CHAIN SOLUTIONS

Efficient Location Management COLLECT ®SUPPLY CHAIN SOLUTIONS

Location Management Structure Company Site Warehouse Locations Zones C 1 S 2 C 2 S 3 W 1 W 2 W 3 L 1 L 2 L 3 S 4 S 5 S 6

Location Management � Location Type ◦ Bulk, Inspect, Retain LPN, Quick Pick etc. ◦ Putaway task created ◦ Velocity � Location Capacities ◦ Default Dimension, L/H/W Volume Weight UOM ◦ Container Type ◦ Max Quantity unique to this location � Locations ◦ Storage Rules Enforced – Temperature, Humidity, Storage Type ◦ ABC Velocity zone management – task directed warehouse re-org ◦ Dynamic Slotting – location rules based on velocity model COLLECT ®SUPPLY CHAIN SOLUTIONS

Dynamic Slotting – Velocity Model � Location of materials to optimize storage and order fulfillment rates ◦ Usage detail analyzed to create ABC-like hierarchy for material location ◦ Items assigned space by Velocity code ◦ Directed Put-away assigns location based on this code ◦ Periodic analysis of Velocity Code vs. actual location ◦ Warehouse location re-organization generates move tasks in Task Manager COLLECT ®SUPPLY CHAIN SOLUTIONS

Packaging Types Full Pallet � Cartons � Inner pack / outer pack � SKU’s � License Plating ◦ Used to minimize transactions ◦ Organize for shipment ◦ Organize for customer � Used by Allocations to Minimize Number of Pieces to Pick � COLLECT ®SUPPLY CHAIN SOLUTIONS

Inventory Management COLLECT ®SUPPLY CHAIN SOLUTIONS

Materials � Movements � Adjustments � Where is it? � Cycle Counting � Physical Counting � Labelling COLLECT ®SUPPLY CHAIN SOLUTIONS

Task Management • Trucks or equipment defined – high lift, low lift, hand, etc. • Zones of operation defined • Tasks auto assigned by capability • Directed Put-away • Directed Cycle Count • Directed Replenishment • Directed Warehouse Re-organization based upon ABC item changes COLLECT ®SUPPLY CHAIN SOLUTIONS

PO Receipts � Receive by Item or list � Receive to Staged, then inspect and put away � Print labels � Create LPN or add to LPN � Operator Selects LPN or Batch to put away � Putaway in directed sequence similar to Batch Pick � Directed to available space by Velocity rule COLLECT ®SUPPLY CHAIN SOLUTIONS

Container Receiving � Inbound ASN supported � Vessel-Container-PO-Item-Lot/Serial. Quantity structure supported � Receive to inbound ASN or PO detail � Receive entire container or even vessel on inbound goods � Single transaction for entire shipment, moved to quarantine or incoming inspection COLLECT ®SUPPLY CHAIN SOLUTIONS

Material Transfer Orders � Transfer from Remote facility to Fulfillment Center � Planned and/or Ad-hoc Modes � Same Process as Sales Order: Pick, Pack, Label � Enforced � Quantity receiving at entry facility Reconcile COLLECT ®SUPPLY CHAIN SOLUTIONS

MTO Load and Ship • Same process as SO Load and Ship • Can ship a single order, or • Can ship the entire load in a single transaction. COLLECT ®SUPPLY CHAIN SOLUTIONS

MTO - Receive • Functions the same as PO receiving • Receive to list, line or staged, then inspect and put away • Print labels • Direct Put away to proper location COLLECT ®SUPPLY CHAIN SOLUTIONS

Bin Replenishment Management COLLECT ®SUPPLY CHAIN SOLUTIONS

Order Fulfillment COLLECT ®SUPPLY CHAIN SOLUTIONS

COLLECT® Order Fulfillment � Allocations � Picking options � Shipping Paperwork � Shipping � Load Planning COLLECT ®SUPPLY CHAIN SOLUTIONS

Allocations � Allocation Strategies ◦ FEFO ◦ FIFO ◦ Smallest Quantity ◦ Optimal Number of Packages to Meet SO Need � Strategies Easily Added COLLECT ®SUPPLY CHAIN SOLUTIONS

Allocation Strategies COLLECT ®SUPPLY CHAIN SOLUTIONS

Allocation Strategy Sequencing COLLECT ®SUPPLY CHAIN SOLUTIONS

Paperless Picking �Orders displayed in due date sequence � Can also be viewed by: ◦ Pick zone ◦ Customer Orders can be unassigned by supervisor � � Eliminate pick paperwork COLLECT ®SUPPLY CHAIN SOLUTIONS

Paperless Picking � Sequencing by due date � Color coded for ease of selection ◦ Red : past due ◦ Green : due today ◦ Yellow : due tomorrow ◦ White : 2 or more days in future COLLECT ®SUPPLY CHAIN SOLUTIONS

Simple Ship • Pick-list on Handheld • Pick-list displayed by: Line, Location sequence, Package type, Weight • Edit pick – remove picked item, Qty • Commit to ERP COLLECT ®SUPPLY CHAIN SOLUTIONS

SO Pick to Pack � Single SO at a time � Pick-list ◦ ◦ display options: SO Line sequence Warehouse location sequence Package type Heavy to light item sequence � Pick directly into ship container(s) (LPN) � Order can be split to multiple pickers � Typically larger items and / or order size COLLECT ®SUPPLY CHAIN SOLUTIONS

SO Batch Picking � Batches assigned to picker by: ◦ Planner (manual), or ◦ Auto assigned based upon rules � Auto assignment rules ◦ Site ◦ Warehouse ◦ Picker ◦ Number of orders per batch, or ◦ Number of order lines per batch ◦ Warehouse zones � Multiple batches can be combined into a wave � Batches can be re-assigned to different operators COLLECT ®SUPPLY CHAIN SOLUTIONS

SO Batch Picking �Define Batch Types COLLECT ®SUPPLY CHAIN SOLUTIONS

SO Batch Picking �Link Carriers to type codes COLLECT ®SUPPLY CHAIN SOLUTIONS

SO Batch Picking �Add Zones if required COLLECT ®SUPPLY CHAIN SOLUTIONS

SO Batch Picking �Specify number of orders by batch ◦ Picker, site, warehouse, zone ◦ Select Assignment Method: Automatic, Manual COLLECT ®SUPPLY CHAIN SOLUTIONS

SO Batch Picking � User Profile COLLECT ®SUPPLY CHAIN SOLUTIONS

SO Batch Picking � Picker receives Batch � Directed � Can routing short pick a line � Print carton/ LPN label if required. COLLECT ®SUPPLY CHAIN SOLUTIONS

SO Batch Picking �Batch Status COLLECT ®SUPPLY CHAIN SOLUTIONS

Shipping COLLECT ®SUPPLY CHAIN SOLUTIONS

Shipping Labels � Labels ◦ LPN / pallet content labels ◦ Shipping label – unique to their specification � Unique Label by Customer-Ship-to COLLECT ®SUPPLY CHAIN SOLUTIONS

Shipping Documents � As Product Is Picked We Know: ◦ Item Numbers ◦ Weights ◦ No. of Packages – Including Type of Package and Content of Each ◦ Customer Requirements – Paperwork Format, Cross Dock Requirements, etc. ◦ Item Properties – Hazardous, etc. � Print all needed ship papers ◦ Pack list by Line or Container ◦ Bill of Lading – Single order, Consolidated, Master (for entire truckload) ◦ International – Profoma, FTA, Letter of Instruction, HAZMAT COLLECT ®SUPPLY CHAIN SOLUTIONS

Shipping Special Needs �Home Depot, Lowes, IKEA, Wal-Mart – meet their spec or: ◦ Face charge backs, loss of business �Key to success in their world: ◦ Accuracy: picked = shipped = paperwork ◦ Enforce scan as picking occurs ◦ Enforce scan of LPN’s onto load ◦ Always print the right Shipping Labels ◦ Confirm SO – adds a control point COLLECT ®SUPPLY CHAIN SOLUTIONS

Load Planning � Load planning - Create Truck Loads � Employee � Release Scheduling - Assign Orders to Pickers Orders for Picking � Sequence by delivery off-load COLLECT ®SUPPLY CHAIN SOLUTIONS

Load Planning Benefits � Pick to match shipper schedule � Pick to match approved paperwork � Stage for Carrier COLLECT ®SUPPLY CHAIN SOLUTIONS

COLLECT® Extensions COLLECT ®SUPPLY CHAIN SOLUTIONS

• UPS World. Ship, Fed. Ex, USPS, • Clippership • LTL carriers on demand • Pass SO and pick data to Shipper • Shipper Responds • Pick up rate and waybill number(s) • Pass to ERP when SO is shipped Carrier Integration COLLECT ®SUPPLY CHAIN SOLUTIONS

Shipping Portal COLLECT ®SUPPLY CHAIN SOLUTIONS

Performance Data - KPI Data � Performance � KPI Measurement Data Collected � Put-away – duration – units � Batch Pick – lines, locations, items durations � Pack Out Stations COLLECT ®SUPPLY CHAIN SOLUTIONS

For More Information Rich Dettinger � 609 -654 -9254 � � rdettinger@mfgsyscorp. com COLLECT ®SUPPLY CHAIN SOLUTIONS