Coil Reaction Impregnation at FNAL Fred Nobrega Coil

Coil Reaction & Impregnation at FNAL Fred Nobrega Coil Fabrication at FNAL, L 3 U. S. HL-LHC Accelerator Upgrade Project MQXFA 1 Conductor & Coils Readiness Review March 23, 2017

Outline of Talk, Coils QXFP 1 b, 3, & 5 § Coil heat treatment plots § Coil CMM results § Discrepancy Reports (DR’s) covered in Carlo’s talk logo area F. Nobrega - Coil Reaction & Impregnation at FNAL 2

Coil QXFP 1 b Heat Treatment Recipe: 25°C*210°C /72 h +50°C*400° C/48 h + 50°C*640°C/48 h logo area F. Nobrega - Coil Reaction & Impregnation at FNAL 3

Coil QXFP 1 b Heat Treatment 400° C Plateau 210° C Plateau T/C # 2, 10, 12 T/C #9 2. 3° C T/C # 15 T/C # 2, 10, 12 3. 1° C T/C # 4, 15 640° C Plateau T/C #9 T/C # 2 3. 0° C Failed T/C # 1, 4, 15 logo area F. Nobrega - Coil Reaction & Impregnation at FNAL 4

Coil QXFP 03 Heat Treatment Recipe: 25°C*210°C /72 h +50°C*400° C/48 h + 50°C*640°C/72 h* logo area * Was 48 h. Changed per Arup to compensate for lower temperature. F. Nobrega - Coil Reaction & Impregnation at FNAL 5

Coil QXFP 03 Heat Treatment 210° C Plateau T/C #9 400° C Plateau 8° C T/C #13 8. 4° C T/C #9 T/C #13 DST 2 -3 AM T/C # 1, 4, 15 640° C Plateau T/C #9 T/C #13 logo. T/C area 6. 4° C # 1, 4, 15 F. Nobrega - Coil Reaction & Impregnation at FNAL 6

Coil QXFP 05 Heat Treatment Recipe: 25°C*210°C /48 h +50°C*400° C/48 h + 50°C*665°C/48 h logo area F. Nobrega - Coil Reaction & Impregnation at FNAL 7

Coil QXFP 05 Heat Treatment 400° C Plateau 210° C Plateau 6. 0° C 7. 7° C 640° C Plateau 5. 7° C logo area F. Nobrega - Coil Reaction & Impregnation at FNAL 8

Coil QXFP 1 b CMM Results Measured cross sections in mm from Lead End Key Datum hole. Station 1 250 Station 2 113. 25 Station 3 0 Station 4 -420 Station 5 -820 Station 6 -1220 Station 7 -1620 Station 8 -2020 Station 9 -2420 Station 10 -2820 Station 11 -3220 Station 12 -3790 Station 13 -3893 250 mm 0, CMM origin 1 st LE hole in pole piece -1220 mm Station 6 -2820 mm Station 10 logo area F. Nobrega - Coil Reaction & Impregnation at FNAL 9

Coil QXFP 1 b CMM Results Sample Number: QXFP 01 b Station 6 at -1220 mm from LEAD END Key Datum hole. x 100 Alignment is: Best fit to O. D. + Rot to sides. Sample Number: QXFP 01 b Station 6 at -1220 mm from LEAD END Key Datum hole. x 100 Alignment is: Best fit to O. D. + Rot around 0, 0, 0 to slot logo area Sample Number: QXFP 01 b Station 10 at -2820 mm from LEAD END Key Datum hole. x 100 Alignment is: Best fit to O. D. + Rot to sides. Sample Number: QXFP 01 b Station 10 at -2820 mm from LEAD END Key Datum hole. x 100 Alignment is: Best fit to O. D. + Rot around 0, 0, 0 to slot F. Nobrega - Coil Reaction & Impregnation at FNAL 10

Coil QXFP 03 CMM Results Measured cross sections in mm from Lead End Key Datum hole. Station 1 250 Station 2 113. 25 Station 3 0 Station 4 -420 Station 5 -820 Station 6 -1220 Station 7 -1620 Station 8 -2020 Station 9 -2420 Station 10 -2820 Station 11 -3220 Station 12 -3790 Station 13 -3893 250 mm 0, CMM origin 1 st LE hole in pole piece -1220 mm Station 6 -2820 mm Station 10 logo area F. Nobrega - Coil Reaction & Impregnation at FNAL 11

Coil QXFP 03 CMM Results Sample Number: QXFP 03 Station 6 at -1220 mm from LEAD END Key Datum hole. x 100 Alignment is: Best fit to O. D. + Rot to sides. Sample Number: QXFP 03 Station 6 at -1220 mm from LEAD END Key Datum hole. x 100 Alignment is: Best fit to O. D. + Rot around 0, 0, 0 to slot logo area Sample Number: QXFP 03 Station 10 at -2820 mm from LEAD END Key Datum hole. x 100 Alignment is: Best fit to O. D. + Rot to sides. Sample Number: QXFP 03 Station 10 at -2820 mm from LEAD END Key Datum hole. x 100 Alignment is: Best fit to O. D. + Rot around 0, 0, 0 to slot F. Nobrega - Coil Reaction & Impregnation at FNAL 12

Coil QXFP 05 CMM Results Measured cross sections in mm from Lead End Key Datum hole. Station 1 250 Station 2 113. 25 Station 3 0 Station 4 -420 Station 5 -820 Station 6 -1220 Station 7 -1620 Station 8 -2020 Station 9 -2420 Station 10 -2820 Station 11 -3220 Station 12 -3790 Station 13 -3893 250 mm 0, CMM origin 1 st LE hole in pole piece -1220 mm Station 6 -2820 mm Station 10 logo area F. Nobrega - Coil Reaction & Impregnation at FNAL 13

Coil QXFP 05 CMM Results Sample Number: QXFP 05 Station 6 at -1220 mm from LEAD END Key Datum hole. x 100 Alignment is: Best fit to O. D. + Rot to sides. Sample Number: QXFP 05 Station 6 at -1220 mm from LEAD END Key Datum hole. x 100 Alignment is: Best fit to O. D. + Rot around 0, 0, 0 to slot logo area Sample Number: QXFP 05 Station 10 at -2820 mm from LEAD END Key Datum hole. x 100 Alignment is: Best fit to O. D. + Rot to sides. Sample Number: QXFP 05 Station 10 at -2820 mm from LEAD END Key Datum hole. x 100 Alignment is: Best fit to O. D. + Rot around 0, 0, 0 to slot F. Nobrega - Coil Reaction & Impregnation at FNAL 14