Classification CONCRETE Gravel sand cement PAINT Paint and

Polymer Matrix Composites • What are the most common advanced composites? – Graphite/Epoxy –

Polymer Matrix Composites • What are the drawbacks of polymer matrix composites? – Low

Are Carbon and Graphite the Same? • No – Carbon fibers have 93%-95% carbon

Table 1. 4. Typical mechanical properties of polymer matrix composites and monolithic materials

Comparative Stiffness of PMCs and Metals

Common PMC Fibers & Matrices • Fibers – Graphite – Glass – Kevlar •

Table 1. 5 Typical mechanical properties of fibers used in polymer matrix composites

Cost Comparison of PMC fibers Type of fiber A-glass C-glass E-glass S-2 Glass Heavy

Glass Fiber Types • • • E-glass (fiberglass) - electrical applications S-glass - strength

Table 1. 6 Comparison of properties of E-glass and S-glass

Table 1. 7 Chemical Composition of E-Glass and S-Glass Fibers

Resin Systems • • • Polyester Phenolics Epoxy Silicone Polymide

Difference between thermosets and thermoplastics

Slides: 27

Download presentation

Classification • CONCRETE: Gravel, sand cement • PAINT: Paint and aluminum flakes • GRAPHITE/EPOX YGraphite fibers in epoxy matrix

Polymer Matrix Composites • What are the most common advanced composites? – Graphite/Epoxy – Kevlar/Epoxy – Boron/Epoxy

Polymer Matrix Composites • What are the drawbacks of polymer matrix composites? – Low operating temperatures – High CTE and CMEs – Low elastic properties in certian directions

Are Carbon and Graphite the Same? • No – Carbon fibers have 93%-95% carbon content and graphite has >99% carbon content – Carbon fibers are produced at 2400 o F and graphite fibers are produced at 3400 o F

Table 1. 4. Typical mechanical properties of polymer matrix composites and monolithic materials

Comparative Stiffness of PMCs and Metals

How to make a PMC

Schematic of Prepreg Manufacturing

Prepreg Boron/Epoxy

Autoclave Lamination

Filament Winding Video

Resin Transfer Molding

Common PMC Fibers & Matrices • Fibers – Graphite – Glass – Kevlar • Matrices – Epoxy – Phenolic – Polyester

Table 1. 5 Typical mechanical properties of fibers used in polymer matrix composites

Cost Comparison of PMC fibers Type of fiber A-glass C-glass E-glass S-2 Glass Heavy Tow Medium Tow Low Tow Kev 29 Kev 149 Cost ($ per pound) 0. 65 -. 90 0. 75 - 1. 00 6. 00 - 8. 00 9. 00 - 12. 00 15. 00 -20. 00 40. 00 -70. 00+ 12. 00 -14. 00 25. 00 -30. 00

Manufacturing of Glass Fibers

Glass Fiber Types • • • E-glass (fiberglass) - electrical applications S-glass - strength applications C-glass - Corrosion resistant D-glass - Low dielectric applications A-glass - Appearance applications AR-glass - Alkali resistant

Table 1. 6 Comparison of properties of E-glass and S-glass

Table 1. 7 Chemical Composition of E-Glass and S-Glass Fibers

Fig 1. 10 Forms of Fibers

Fig 1. 11 Manufacturing Graphite Fibers

Resin Systems • • • Polyester Phenolics Epoxy Silicone Polymide

Properties of epoxy

Curing Stages of Epoxy

Comparison of Resins

Difference between thermosets and thermoplastics

Pre-Preg Graphite/Epoxy