Chapter 4 Receiving PutAway Receiving is the setup

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Chapter 4 Receiving & Put-Away

Chapter 4 Receiving & Put-Away

Receiving is the setup for all other warehousing activities. If we don’t receive merchandised

Receiving is the setup for all other warehousing activities. If we don’t receive merchandised properly it will be very difficult to handle it properly in putaway, storage, picking, or shipping. If we allow damaged or inaccurate deliveries in the door, we are likely to ship damaged or inaccurate shipments out the door.

Receiving • The setup for all other warehousing activities: – -> Direct Shipping –

Receiving • The setup for all other warehousing activities: – -> Direct Shipping – -> Cross Docking – -> Receiving scheduling – -> Pre-receiving – -> Receipt preparation

Direct primary Direct Secondary Traditional Shipping Picking Customer Receiving 1, 2 Direct X-dock Storage

Direct primary Direct Secondary Traditional Shipping Picking Customer Receiving 1, 2 Direct X-dock Storage Shipping Put-Away Vendor Receiving # of Touches 1, 2 3, 4 5, 6 7, 8 9, 10 11, 12

Direct Shipping • Vendors by-pass the warehouse and ship directly to the customer.

Direct Shipping • Vendors by-pass the warehouse and ship directly to the customer.

Pre-receiving • Capture receiving data (EDI, web, or fax)

Pre-receiving • Capture receiving data (EDI, web, or fax)

Receipt Preparation • Process as much material as can be accomplished ahead of time

Receipt Preparation • Process as much material as can be accomplished ahead of time – -> Prepackaging in issue increments – -> Applying necessary labels and tags – -> Cubing and weighing for storage and transport planning

Cross-Docking • Loads are scheduled for delivery into the warehouse from vendors • Inbound

Cross-Docking • Loads are scheduled for delivery into the warehouse from vendors • Inbound materials are sorted immediately into their outbound orders • Outbound orders are transported immediately to their outbound dock • Receiving staging or inspection is not required • Product storage is not required

Cross-docking

Cross-docking

Crossdocking

Crossdocking

Receiving Scheduling • Schedule inbound loads to match outbound requirements • Balance resources: –

Receiving Scheduling • Schedule inbound loads to match outbound requirements • Balance resources: – Dock doors – Personnel – Staging space – Material handling equipment

Put-away • • Direct Put-away Directed put-away Batched and sequenced put-away Interleaving

Put-away • • Direct Put-away Directed put-away Batched and sequenced put-away Interleaving

Direct Put-away • Bypass “receiving staging” • Putting material away directly to primary picking

Direct Put-away • Bypass “receiving staging” • Putting material away directly to primary picking locations • Eliminate staging and inspection • System directed put-away

Batched & Sequenced Put-away • Put-away by warehouse zone and location sequence • Consolidate

Batched & Sequenced Put-away • Put-away by warehouse zone and location sequence • Consolidate your movements

Interleaving • Combine the put-away & picking movement Unload & Put-away Pickup & Load

Interleaving • Combine the put-away & picking movement Unload & Put-away Pickup & Load