C 400 C 400 N C 400 Z
![C 400, C 400 N, C 400 Z 21/2”-10” C 400, C 400 N, C 400 Z 21/2”-10”](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-1.jpg)
![Modification Overview Ø Production began in 2000 under the Hunter name. Ø In 2002 Modification Overview Ø Production began in 2000 under the Hunter name. Ø In 2002](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-2.jpg)
![Check Cover Removal 21/2”-6” Cover slides back and is o-ring sealed. Ø Remove test Check Cover Removal 21/2”-6” Cover slides back and is o-ring sealed. Ø Remove test](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-3.jpg)
![Check Cover Removal 21/2”-6” Slowly slide the cover sleeve to the downstream side of Check Cover Removal 21/2”-6” Slowly slide the cover sleeve to the downstream side of](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-4.jpg)
![Check Valve Removal 21/2”-6” Modules are o-ring sealed. Ø Remove the check retainer. Ø Check Valve Removal 21/2”-6” Modules are o-ring sealed. Ø Remove the check retainer. Ø](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-5.jpg)
![Check Cover Removal 8”-10” Ø For the 8 -10” sizes, remove both Victaulic couplers. Check Cover Removal 8”-10” Ø For the 8 -10” sizes, remove both Victaulic couplers.](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-6.jpg)
![Check Valve Removal 8”-10” Modules are o-ring sealed. Ø Remove the 3 check retainers. Check Valve Removal 8”-10” Modules are o-ring sealed. Ø Remove the 3 check retainers.](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-7.jpg)
![Check Seat Removal The check seat is part of the module. Ø If seat Check Seat Removal The check seat is part of the module. Ø If seat](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-8.jpg)
![Check Disc Replacement 21/2”-4” The check modules are spring loaded. Ø Insert a screwdriver Check Disc Replacement 21/2”-4” The check modules are spring loaded. Ø Insert a screwdriver](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-9.jpg)
![Check Disc Replacement 21/2”-4” Remove the screws on the disc retainer. Ø Once disc Check Disc Replacement 21/2”-4” Remove the screws on the disc retainer. Ø Once disc](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-10.jpg)
![Check Disc Replacement 6”-10” Locate the service hole on the side of the check Check Disc Replacement 6”-10” Locate the service hole on the side of the check](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-11.jpg)
![Check Disc Replacement 6”-10” Back the bolt out until the spring tension is transferred Check Disc Replacement 6”-10” Back the bolt out until the spring tension is transferred](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-12.jpg)
![Check Valve Reassembly Notes Ø Reassemble check valves in reverse order. Ø Apply lubricant Check Valve Reassembly Notes Ø Reassemble check valves in reverse order. Ø Apply lubricant](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-13.jpg)
![Relief Valve Removal Relief valve is threaded onto body and o-ring sealed. Ø Disconnect Relief Valve Removal Relief valve is threaded onto body and o-ring sealed. Ø Disconnect](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-14.jpg)
![RV Disassembly Remove the cover plate by removing the 4 allen screws. Ø Remove RV Disassembly Remove the cover plate by removing the 4 allen screws. Ø Remove](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-15.jpg)
![RV Disassembly With the threaded end facing up, push up on the piston until RV Disassembly With the threaded end facing up, push up on the piston until](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-16.jpg)
![RV Disc Replacement Ø The RV disc is molded onto the disc holder and RV Disc Replacement Ø The RV disc is molded onto the disc holder and](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-17.jpg)
![RV Diaphragm Replacement Reassemble relief valve in reverse order Ø Form the diaphragm to RV Diaphragm Replacement Reassemble relief valve in reverse order Ø Form the diaphragm to](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-18.jpg)
![RV Reassembly Notes Ø Lubricate the RV body o-ring. Ø Reattach the complete RV RV Reassembly Notes Ø Lubricate the RV body o-ring. Ø Reattach the complete RV](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-19.jpg)
- Slides: 19
![C 400 C 400 N C 400 Z 21210 C 400, C 400 N, C 400 Z 21/2”-10”](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-1.jpg)
C 400, C 400 N, C 400 Z 21/2”-10”
![Modification Overview Ø Production began in 2000 under the Hunter name Ø In 2002 Modification Overview Ø Production began in 2000 under the Hunter name. Ø In 2002](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-2.jpg)
Modification Overview Ø Production began in 2000 under the Hunter name. Ø In 2002 it was produced as the Ames Colt (C) Series.
![Check Cover Removal 2126 Cover slides back and is oring sealed Ø Remove test Check Cover Removal 21/2”-6” Cover slides back and is o-ring sealed. Ø Remove test](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-3.jpg)
Check Cover Removal 21/2”-6” Cover slides back and is o-ring sealed. Ø Remove test cock # 3 from the body. Ø Insert a screwdriver through the hole on top of the cover sleeve. Ø Using both hands, rotate the cover ¼ turn clockwise and counter-clockwise to break o-ring seal. Ø
![Check Cover Removal 2126 Slowly slide the cover sleeve to the downstream side of Check Cover Removal 21/2”-6” Slowly slide the cover sleeve to the downstream side of](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-4.jpg)
Check Cover Removal 21/2”-6” Slowly slide the cover sleeve to the downstream side of the housing. Ø Once fully pulled back, turn the sleeve 90 degrees. Ø
![Check Valve Removal 2126 Modules are oring sealed Ø Remove the check retainer Ø Check Valve Removal 21/2”-6” Modules are o-ring sealed. Ø Remove the check retainer. Ø](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-5.jpg)
Check Valve Removal 21/2”-6” Modules are o-ring sealed. Ø Remove the check retainer. Ø Remove check 1 first, then check 2. Ø Using a flat blade screwdriver, gently pry the module out of the body. Ø
![Check Cover Removal 810 Ø For the 8 10 sizes remove both Victaulic couplers Check Cover Removal 8”-10” Ø For the 8 -10” sizes, remove both Victaulic couplers.](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-6.jpg)
Check Cover Removal 8”-10” Ø For the 8 -10” sizes, remove both Victaulic couplers. Ø Remove test cock # 3 from the body. Ø Slide the cover downstream.
![Check Valve Removal 810 Modules are oring sealed Ø Remove the 3 check retainers Check Valve Removal 8”-10” Modules are o-ring sealed. Ø Remove the 3 check retainers.](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-7.jpg)
Check Valve Removal 8”-10” Modules are o-ring sealed. Ø Remove the 3 check retainers. Ø Remove check 1 first, then check 2. Ø Using a flat blade screwdriver, gently pry the module out of the body. Ø
![Check Seat Removal The check seat is part of the module Ø If seat Check Seat Removal The check seat is part of the module. Ø If seat](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-8.jpg)
Check Seat Removal The check seat is part of the module. Ø If seat is damaged, the entire module will have to be replaced. Ø
![Check Disc Replacement 2124 The check modules are spring loaded Ø Insert a screwdriver Check Disc Replacement 21/2”-4” The check modules are spring loaded. Ø Insert a screwdriver](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-9.jpg)
Check Disc Replacement 21/2”-4” The check modules are spring loaded. Ø Insert a screwdriver through the hole in the linkage and let it rest in the arbors on the module. Ø Remove the “E”-clip and pin connecting the linkage. Ø The clapper will open with no tension. Ø
![Check Disc Replacement 2124 Remove the screws on the disc retainer Ø Once disc Check Disc Replacement 21/2”-4” Remove the screws on the disc retainer. Ø Once disc](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-10.jpg)
Check Disc Replacement 21/2”-4” Remove the screws on the disc retainer. Ø Once disc is replaced, reassemble in reverse order. Ø Do not remove the spring assembly. Ø
![Check Disc Replacement 610 Locate the service hole on the side of the check Check Disc Replacement 6”-10” Locate the service hole on the side of the check](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-11.jpg)
Check Disc Replacement 6”-10” Locate the service hole on the side of the check module. Ø Use a ½”-13 x 5 fully threaded bolt. Ø Thread the bolt until the hole in the linkage is aligned with the notches in the spring arbors. Ø Insert a long phillips screwdriver through the hole and arbors. Ø
![Check Disc Replacement 610 Back the bolt out until the spring tension is transferred Check Disc Replacement 6”-10” Back the bolt out until the spring tension is transferred](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-12.jpg)
Check Disc Replacement 6”-10” Back the bolt out until the spring tension is transferred to the screwdriver. Ø Remove retaining clip and pin from linkage. Ø Spring assembly can be removed from the module. Ø Remove screws from disc retainer. Ø
![Check Valve Reassembly Notes Ø Reassemble check valves in reverse order Ø Apply lubricant Check Valve Reassembly Notes Ø Reassemble check valves in reverse order. Ø Apply lubricant](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-13.jpg)
Check Valve Reassembly Notes Ø Reassemble check valves in reverse order. Ø Apply lubricant to o-rings. Ø Replace check 2 first, then check 1.
![Relief Valve Removal Relief valve is threaded onto body and oring sealed Ø Disconnect Relief Valve Removal Relief valve is threaded onto body and o-ring sealed. Ø Disconnect](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-14.jpg)
Relief Valve Removal Relief valve is threaded onto body and o-ring sealed. Ø Disconnect sensing line hose. Ø RV should be removed by hand. Ø
![RV Disassembly Remove the cover plate by removing the 4 allen screws Ø Remove RV Disassembly Remove the cover plate by removing the 4 allen screws. Ø Remove](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-15.jpg)
RV Disassembly Remove the cover plate by removing the 4 allen screws. Ø Remove the diaphragm. Ø
![RV Disassembly With the threaded end facing up push up on the piston until RV Disassembly With the threaded end facing up, push up on the piston until](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-16.jpg)
RV Disassembly With the threaded end facing up, push up on the piston until the piston shaft with the attached E-clip is exposed. Ø Remove the E-clip. Ø
![RV Disc Replacement Ø The RV disc is molded onto the disc holder and RV Disc Replacement Ø The RV disc is molded onto the disc holder and](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-17.jpg)
RV Disc Replacement Ø The RV disc is molded onto the disc holder and must be replaced as one piece.
![RV Diaphragm Replacement Reassemble relief valve in reverse order Ø Form the diaphragm to RV Diaphragm Replacement Reassemble relief valve in reverse order Ø Form the diaphragm to](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-18.jpg)
RV Diaphragm Replacement Reassemble relief valve in reverse order Ø Form the diaphragm to fit over the disc holder. Ø Reinstall the diaphragm into the body. Ø
![RV Reassembly Notes Ø Lubricate the RV body oring Ø Reattach the complete RV RV Reassembly Notes Ø Lubricate the RV body o-ring. Ø Reattach the complete RV](https://slidetodoc.com/presentation_image_h2/8fdf7a0dbe2ae82858825e9ff94fbfe8/image-19.jpg)
RV Reassembly Notes Ø Lubricate the RV body o-ring. Ø Reattach the complete RV to the assembly body.
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300 square root
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