BW CATCHER BW OFFSHORES FIRST NEWBUILT FPSO Pioneering
BW CATCHER BW OFFSHORE’S FIRST NEW-BUILT FPSO Pioneering the new Nordic Plan construction-all-risks clauses for MOUs 9 April 2015 Jasper Neuteboom, Head of Insurance BW Offshore
FPSO Cidade de São Mateus 11 February 2015 April 2015 2
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OVERVIEW
Global footprint Belokamenka BW Athena BW Opal (sold with BB option) BW Pioneer Yùum K’ak’Náab Catcher (UC) BW Cidade de Sáo Vicente BW Joko Tole Cidade de São Mateus Umuroa Polvo P-63* Peregrino* April 2015 Units Offices Crew centers Espoir Ivoirien Berge Helene Sendje Berge Abo Azurite Petroleo Nautipa * Operation & Maintenance 5
BW CATCHER
Increased complexity FPSO: BWO action ■ ■ ■ Redundancy: (n + 1) Safety Culture: analysis/statistics New-Built vs Conversions: client decides but options (pool & market) E+P+C: keep the risk in-house Lessons learned culture: offshore and onshore convene Core staff: lesser contractor dominated project teams April 2015 7
Front-end loading ■ Catcher front end engineering (FEED) Preparations and project schedule – 2014 vs 2008 phase January 2013 – August 2013 ■ Subsequent value engineering and optimization September 2013 – April 2014 BW Offshore 2014 project ■ Quotations obtained for major subcontracts (hull, turret & mooring, topsides module fabrication, topsides engineering support) Award Typical 2008 project ■ Much higher level of definition achieved for BW Catcher than any previous BWO FPSO project 0 Tender FEED 10 20 Negotiation 30 40 50 60 Project execution ■ Reflected in the level of investment in the FEED ~ USD 15 million and more than 50, 000 man-hours April 2015 8
Catcher Area Development § § § Location: Block 28/9 UK Continental Shelf 4 reservoirs: Catcher (Aug 2010), Varadero (Jan 2011), Burgman (Mar 2011), Carnaby (Jun 2012) - Carnaby is not part of the current initial development Ownership: 50% Premier Oil, 30% Cairn Energy, 20% MOL Water depth ~90 m
Catcher Area Schematic The Catcher Development comprises of 3 subsea manifolds, one located on each of the fields that form part of the initial development (Catcher, Burgman and Varadero), all with multi-phase metering which are tied back to the FPSO. The FPSO will process oil, gas and water in accordance with the Statement of Requirements. Oil will be stored in the FPSO with oil export from there via shuttle tanker and gas export via pipeline, and all produced water will be re-injected. Provisions will also be made to lift, treat and inject seawater. The subsea manifolds, in field flowlines, mid water arches, flexible risers and gas export pipeline (which forms part of the Fixed Facilities) will be designed and installed by the Fixed Facilities Contractor (not part of BWO scope)
BW Catcher Overview § Hull: § Water Depth: § Design Life: docking § Mooring: § Production: export/import) § Offtake: hours § Topsides: GDU § Topsides: § Water Injection: § Power: § Weight: § POB: New-Built Hull classed by DNV 299 feet (91 meters) 20 years (North Sea environment) without dry. Turret mooring required (STP) 95% uptime availability requirement 60, 000 bbls Oil per day 60 MMscfd gas compression (gas lift + 650, 000 bbls export parcel, offloading within 24 Gas treatment - CO 2 removal membranes + TEG Seawater sulfate removal unit 125, 000 bbls per day (seawater + produced water) 3 x 15 MW GTG power generation Approx. 10, 000 tonnes topsides 120
Catcher Project Scope & Life Cycle § § § Topsides Engineering in Singapore Hull EPC by IHI in Japan Topsides E+P+C by BWO with fabrication in Singapore Turret Mooring System EPC by APL Integration, MC and inshore commissioning in Singapore Turret Mooring System pre-installation Transit voyage Hook-up and commissioning Start-up, testing and acceptance Lease and Operate for 7 Years plus options up to 15 years (7 + 8 x 1) De-commissioning at the end of field life
Model Testing
Subcontract Strategy Objective: to achieve right level of control where BWO’s experience and expertise can best add value and manage the risk and use the right subcontractors that fit the requirements of the project April 2015
FPSO General Arrangement (as developed during FEED phase) April 2015
STB Buoy & Mooring System Integration Philosophy Platform to be provided in Hull yard for welding top structure in the integration yard 1. IHI HULL YARD, JAPAN STP Compartment (incl Turret Monorail & foundation for the main pull-in winch) with arrangement for temp top structure c/w welding platform for later full welding at Integration Yard, Shipside decks & platforms with structural outfitting, STP ventilation system, stairways, MCM, Mating Cone, Turret Buoy Locking Devices, STP Control System & HPUs in STP Utility Room etc. 2. INTEGRATION YARD, SINGAPORE Temporary Welding location around the circumference of the STP Cylinder- to be provided in Hull yard Swivel Pedestal with integrated manifold decks c/w outfitting, geo-stationary Process Piping & Integration of piping and utilities, Swivel Stack, Pull-in Winch, Dummy Buoy Top, Chemical & Hydraulic Distribution Panels (TBC), TUTUs, EJBs, OJBs, Subsea HPU, EPU & MCS etc. 3. OFFSHORE ON LOCATION STP Buoy and Risers/Umbilicals April 2015
BW Catcher: Global Project P 63*Vendors Fabrication Yards Integration Yard Operations Site April 2015 17
BW Catcher Insurance: considerations § 5 locations of construction: § BWO’s first new-built: construction-all-risks required buy-in from existing hull underwriters desired § BWO’s contracts have average 10 -year duration: cradle-to-grave approach desired § Lessons learned: seamless transition from project to operations § Consistency in conditions: what connects to BWO’s operations programme? § Loss exposure is same: construction vs. operations April 2015 18
BW Catcher Insurance: conditions Thought Process - Options available: 1. Bespoke 2. BWO’s BRI conditions (when hull is owned) 3. Welcar 4. Other options? 1. Bespoke: global market buy-in problem 2. BWO BRI conditions: would require separate CAR in any risk of transits, lifts, etc. /costs event/gap considerations April 2015 19
BW Catcher Insurance: Welcar? § Designed for Field Developers: § Top-to-bottom insurance: not § Schedule B: Scope confined to FPSO and mooring Recoup losses from subcontractors as project integrated for BWO’s exposure, redefine subcontracts Main worry is loss to project, not where damage sits § Schedule B uncertainty: parts or scope? § Warranties + English Law : certainty whilst executing project required § Welcar undesirables: sublimits § Welcar: April 2015 sue & labour limitations, defective parts uncertainty, warranties, fundamentally different from operations policy 20
BW Catcher Insurance: other options? § Nordic Plan 2016 revision: Access to Cefor Working Group. BWO could convey concerns/wants § Plan: Contractual certainty for underwriters and owners Codified conditions Agreed document Intent based § Cefor Form: § BWO: reflects April 2015 Integral part of Plan (2016) Nordic Plan in hull operations - know the clauses Cefor Form with special conditions BWO’s operations programme to link construction and operations 21
BW Catcher Insurance: options score WELCAR PLAN BESPO KE BWO BRI × buy-in from BWO’s existing hull underwriters ? ? ? cradle-to-grave approach desired × ? - seamless transition from project to operations ? - what connects to BWO’s operations programme? × construction-all-risks required April 2015 22
Cefor Form: considerations § FPSO: § BWO: long Not getting any cheaper or simpler Increased exposure & high FPSO demand; contracts § Need: Conditions that reflects FPSO construction/ conversion as rounded project § New-Built: § Cefor Form : No good ‘sailing steel’ Plan Reflects BWO’s need and input Recognisable and intent conveying: how the has worked in operations Shipowner with broker involvement, creating a product! April 2015 23
Cefor Form: marketability § Conditions: Nordic conditions have traction at Lloyd’s § BWO: § Cefor-Plan: London 50% on hull Norwegian Law - Norwegian claims lead § Lloyd’s community – Joint Rig Committee: April 2015 time to listen to assureds? 24
BW Catcher Insurance: placement § § § Gard to lead off: claims lead with NHC on BWO fleet Declarations made: FEED & project structure Finalise Special Conditions: Cradle-to-grave, as operating FPSO Roadshow: Visited all hull slip underwriters ‘Business as usual’: Existing underwriters have first right of refusal § Consultation round: § Timing: Q&A - clarifications § Success: 90% of slip underwriters signed up April 2015 1 year = concept (brokers), declarations, Claims leader consults, Cefor Form, (special) conditions, pitching, Q&A, placement 25
Thank you Cefor!
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