Building MES Enterprise Solutions with Sepasoft 2 0

Building MES Enterprise Solutions with Sepasoft 2. 0 Modules Tom Hechtman and Jason Coope

Talking Points • About Us • MES 2. 0 Platform & features • Web Services 2. 0 • Product Roadmap

About Us Instrument Interface OEE SPC Recipe Management Track & Trace Web Services Barcode Scanner Enterprise • Incorporated in 2003 • Over 600 MES implementations world-wide • 200+ companies using our software • 27 MES Certified Systems Integrator companies • Providing MES solutions for Automotive, Pharmaceutical, Food and Beverage, Mining, Steel Industry and others • Providing MES solutions for Batch, Discrete and Continuous type manufacturing operations OEE 2. 0 Web Services 2. 0 ‘Providing Real-Time Analysis, Monitoring and Control of the Manufacturing Process’

Benefits of an Ignition MES Architecture Ignition Key Points • IT Friendly • • • Rapid Deployment • • Web-Based Application & Designer Business Model • • Scalable Client-Server Architecture AD Authentication & Security Database Driven & Database Agnostic Leverage your internal resources Unlimited Clients & Tags Feature Rich • Historian, Alarming, Reporting, Mobile Sepasoft Key Points • Building Blocks • Modular • Customizable • Connectivity • • • Adds MES functionality to Ignition Build your MES project in phases Build exactly what your client needs Connect Enterprise Information Systems and Manufacturing Equipment together ISA – 95 Compliant

What is MES 2. 0 Sepasoft Core MES Modules Ignition Core Modules Sepasoft MES 2. 0 Platform Sepasoft Utility Modules Cirrus. Link MQTT Modules Ignition Platform JVM Analysis Engine Runtime Engine Tasks Realtime Status OS - Layer - Material & Equipment Configuration - Work Order, Scheduling and Execution - Data Capture and Storage - Operational KPI’s and Metrics - Production Reporting ISA-95 Object Model Custom Modules

MES 2. 0 Features – Built on ISA-95 • • • A standard for building enterprise manufacturing solutions Developed to be applied in all industries and every type of process (batch, continuous, discrete and repetitive) Creates a consistent terminology that provides a foundation for supplier and manufacturer communications

MES 2. 0 Features – Built on ISA-95 Hierarchy Model

MES 2. 0 Features – Built on ISA-95 Hierarchy Model Functional Data Flow Model Enterprise Production Capability Information Product Definition Information Production Schedule Information Production Performance Information What is available for use How to make a product What to make and when What was made and used Manufacturing Control

MES 2. 0 Features – Built on ISA-95 Hierarchy Model Level 3 – MES Functional Data Flow Model Operations Activity Model

MES 2. 0 Features – Built on ISA-95 Process Segments What functions are available Hierarchy Model Functional Data Flow Model Operations Activity Model Object Model

MES 2. 0 Features – Built on ISA-95 Process Segments What functions are available Operations Definition How to perform an operation Hierarchy Model Functional Data Flow Model Operations Activity Model Object Model

MES 2. 0 Features – Built on ISA-95 Process Segments What functions are available Operations Definition How to perform an operation Operations Schedule What is to be made & used Operations Performance What was made & used Hierarchy Model Functional Data Flow Model Operations Activity Model Object Model

MES 2. 0 Features - Framework • • • Equipment Hierarchy (Production Model) now stored as individual resources Optimized database schema 24/7 production data capture Easy production data modification Faster more powerful analytics PROD_Run_Summary (OEE 1. 0) Custom Calculators External Value Sources Equipment Mode Table (OEE 2. 0)

MES 2. 0 Features – Task Routing Scalability with Task Routing MES platform tasks (or functions) can be grouped into two categories: - (RT) Runtime Engine : Configuration, scheduling, execution and data capture - (A) Analysis Engine : Retrieval of production data, metrics calculation, reporting MES modules provide: - (V) Vision: Building screens and visualization with MES Components (V) (A) (RT) Client plc Basic: No routes defined (standard MES 1. 0 architecture)

MES 2. 0 Features – Task Routing Client Offload • Vision (V) Gateway serves client requests and forwards Analysis (A) and Runtime (RT) task requests to another Gateway. (V) (A) (RT) Client plc

MES 2. 0 Features – Task Routing Analysis / Runtime Task Split • Vision (V) Gateway serves client requests and houses Analysis engine accessing production data directly from database. • Runtime engine resides on separate Runtime (RT) Gateway and Vision Gateway routes runtime task requests. (V) (A) (RT) Client plc

MES 2. 0 Features – Task Routing Client Offload + Analysis / Runtime Split • Vision (V) Gateway serves client requests and forwards Analysis (A) and Runtime (RT) task requests to different gateways. This splits client, analysis and runtime processing. (A) (V) Client (RT) plc

MES 2. 0 Features – Task Routing Client Offload + Analysis / Runtime Split Generalization • Clients can talk to multiple Vision (V) Gateways for load-balancing. • Vision Gateways can route task requests to separate Analysis Gateways while sharing a Runtime gateway. (A) (V) (RT) Client (V) (A) plc

MES 2. 0 Features – Task Routing Client Offload + Analysis / Runtime Split Generalization • Clients can talk to multiple Vision (V) Gateways for load-balancing. • Vision Gateways can route task requests to separate Analysis Gateways while sharing a Runtime gateway. (A) (V) MQTT (RT) Client (V) (A) plc

Task Routing Demo

Web Services 2. 0 • Web Services Module 2. 0 adds Web Service Provider capability • Provides SOAP and RESTful API’s for both a Web Service Consumer and Provider • Building a SOAP provider now takes minutes • Automatically generates WSDL for you • Automatic script building tool, you just define the interface inputs and outputs • Turn your Ignition Gateway into an Information Hub

Web Services 2. 0 Demo

Product Roadmap MES 2. 0 Enterprise Dev Begin Batch ISA-88 Maintenance Module

MES Enterprise • • • Database changes not synchronized Passive Enterprise application Did not use Ignition Enterprise Administration Module (EAM) Enterprise Gateway MES Enterprise 1. 0

MES Enterprise 2. 0 • • • Enterprise Developer Schedule Entry Operation Resources Centralized Production Model Architecture Centralized Licensing Model Works with Enterprise Administration Module Active Enterprise Application Object synchronization across Gateways Client EntSite 2 Gateway ID: S 2 Configured Path: EntSite ? Enterprise Schedule Entry Operation Resources X OPC-UA Client Gateway Network Local site Developer Site 1 Gateway ID: S 4 Configured Path: EntSite 1 Site 2 Gateway ID: S 5 Configured Path: EntSite 2 Enterprise Administration Object Synchronization

MES Enterprise 2. 0 • • Enterprise Developer Gateway ID: S 1 Configured Path: Ent* Schedule Entry Operation Resources EntSite 1FabLine 2 EntSite 22 Client Enterprise Centralized Production Model Architecture Centralized Licensing Model Works with Enterprise Administration Module Active Enterprise Application Object synchronization across Gateways End To End Traceability Web Services 2. 0 Gateway ID: S 3 Configured Path: EntSite 2? Gateway ID: S 2 Configured Path: EntSite ? N. America Europe OPC-UA Gateway Network Site 1 Site 2 Gateway ID: S 4 Configured Path: EntSite 1 Gateway ID: S 5 Configured Path: EntSite 21 Gateway ID: S 6 Configured Path: EntSite 21 Site 22 Gateway ID: S 7 Configured Path: EntSite 22 Enterprise Administration Object Synchronization MQTT Web Services Fab Gateway ID: S 8 Configured Path: EntSite 1Fab Packaging Gateway ID: S 9 Configured Path: EntSite 1Packaging

Product Roadmap – ISA 88 Batch Recipe Module • • Batch recipes synchronized with scheduled operations Recipe analysis data common and accessible through Analysis Selector

Questions?

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