BU 3101 Low Voltage Systems February 2011 Low

BU 3101 Low Voltage Systems, February 2011 Low Voltage Systems MNS i. S with MSpeed Technical Introduction © BU 3101 Low Voltage Systems 29 November 2020 | Slide 1

MNS i. S with MSpeed Introduction § © BU 3101 Low Voltage Systems 29 November 2020 | Slide 2 MSpeed insight, is § A new standard MNS i. S component assembled in feeder factory like MStart and MFeed § A direct-on-line motorstarter with an integrated VSD, ABB type ACS 850 § A solution for protection classes IP 31 – 42 § A solution for internal segregation up to form 4

MNS i. S with MSpeed Introduction § MSpeed insight, is (cont. ) § © BU 3101 Low Voltage Systems 29 November 2020 | Slide 3 A withdrawable or a fixed motorstarter module comprising all required components § Up to 45 k. W: ACS 850 frames A … D in withdrawable modules connected to Multi-Functional Wall § Up to 160 k. W: ACS 850 frames E 0 … E in fixed modules (full height cubicles)

MNS i. S with MSpeed Introduction § © BU 3101 Low Voltage Systems 29 November 2020 | Slide 4 MSpeed insight, is (cont. ) § A fused and fuseless type 2 coordination for 65 k. A at 400 V / 500 V § A fused type 2 coordination for 80 k. A for 400 V / 500 V § Typetested acc. IEC 60439 -1 and verified by test acc. IEC 61439 -2 § Internal arc tested acc. IEC 61641 § Solution is EMC verified and tested acc. state of the art standard IEC 61000

MNS i. S with MSpeed Introduction § MSpeed insight, is (cont. ) § In MSpeed, no MControl is needed, instead It can be directly accessed via MView and can be directly connected to fieldbus communication to DCS © BU 3101 Low Voltage Systems 29 November 2020 | Slide 5

MNS i. S with MSpeed Highlights § § © BU 3101 Low Voltage Systems 29 November 2020 | Slide 6 One supplier for complete packaged solution for VSDs and MCCs leading to , § Easy purchase and clear warranty § Less engineering and project management § Ease of dealing and cost saving § Faster delivery lead time High reliability with world class standard solution due to intensive testing and verification

MNS i. S with MSpeed Highlights © BU 3101 Low Voltage Systems 29 November 2020 | Slide 7 § Energy saving technology for pumps and fans – use only the energy your application really need § High safety with proven electrical coordination between all electrical devices § Space saving- no additional space is required as in case of wall-mounted approach

MNS i. S with MSpeed Highlights § © BU 3101 Low Voltage Systems 29 November 2020 | Slide 8 High safety, fast commissioning and easy maintenance, § As all devices are in one place and in one functional unit § Withdrawable units with VSD to be exchanged easy and quick – lowest meantime to repair § Engineered and tested module require lowest time to put to operation at site

MNS i. S with MSpeed Highlights § © BU 3101 Low Voltage Systems 29 November 2020 | Slide 9 High safety, fast commissioning and easy maintenance, (cont. ) § No field wiring required inside the switchgear room between VSD and outgoing feeder or motorstarter § Full integration into MNS i. S plus MView including condition monitoring and supervision data § Additional monitoring for timely maintenance -outgoing contact temperature and insertion cycles for withdrawable modules etc

MNS i. S with MSpeed Components in MSpeed § © BU 3101 Low Voltage Systems 29 November 2020 | Slide 10 The module consists of § Basic module including all required mechanical (i. e. door for withdrawable or fixed module) and electrical parts (i. e. plug-in contact for withdrawable modules) § Mainswitch, fused or fuseless (SCPD) § Main contactor § ACS 850

MNS i. S with MSpeed Components in MSpeed § © BU 3101 Low Voltage Systems 29 November 2020 | Slide 11 The dule consists of (cont. ) § EMC filter (Category C 2, 1 st environment) § Internal wiring for the main circuit (including copper bars and busbar connection set for fixed modules) § Internal wiring for the auxiliary circuit

MNS i. S with MSpeed Types withdrawable overview Fused ACS 850 A&B-frames Fuseless ACS 850 A&B-frames Module size 12 E MNS i. S Module size 16 E MNS 3. 0 Fused ACS 850 C&D-frames Fuseless ACS 850 C&D-frames Module size 24 E MNS i. S Module size 24 E MNS 3. 0

§ MNS i. S with MSpeed Types fixed overview Fused ACS 850 E 0&E-Modules MNS 3. 0 & MNS i. S © BU 3101 Low Voltage Systems 29 November 2020 | Slide 13 Fuseless ACS 850 E 0&E-Modules MNS 3. 0 & MNS i. S

MNS i. S with MSpeed Ventilation principle and internal design § Temperature rise performance verified by test acc. IEC 60439 -1 and IEC 61439 -2 § Clear ventilation principle through modules and cubicle § Withdrawable modules frames A + B § © BU 3101 Low Voltage Systems 29 November 2020 | Slide 14 § Air intake through power cable compartment § Air outlet to the front Withdrawable modules frames C + D § Air intake through power cable compartment § Air outlet to the rear right side (inside ventilation channel)

MNS i. S with MSpeed Ventilation principle and internal design § © BU 3101 Low Voltage Systems 29 November 2020 | Slide 15 Fixed modules frames E 0 and E (full height cubicles) § Air intake at the front § Air outlet to roofplate

MNS i. S with MSpeed Ventilation principle and internal design ACS 850 A&B WModules 12&16 E : Power losses between 100 -320 W ACS 850 C&D WModules 24 E : Power losses between 375 -1200 W, ventilation channel required © BU 3101 Low Voltage Systems 29 November 2020 | Slide 16

MNS i. S with MSpeed Ventilation principle and internal design § © BU 3101 Low Voltage Systems 29 November 2020 | Slide 17 Warning label for withdrawable modules frames C+D due to required ventilation channel at the right rearside of the cubicle

MNS i. S with MSpeed Ventilation principle and internal design © BU 3101 Low Voltage Systems 29 November 2020 | Slide 18

MNS i. S with MSpeed Compartment for withdrawable modules § © BU 3101 Low Voltage Systems 29 November 2020 | Slide 19 Compartment includes a standard withdrawable module compartment plus optimized control condapter

MNS i. S with MSpeed Auxiliary terminals + control voltage for fixed modules § © BU 3101 Low Voltage Systems 29 November 2020 | Slide 20 For fixed modules, ready engineered auxiliary terminals and control voltage are available

MNS i. S with MSpeed Bottom plates for fixed modules § © BU 3101 Low Voltage Systems 29 November 2020 | Slide 21 For fixed modules ready engineered bottom plates are available

MNS i. S with MSpeed Profibus components for each cubicle 4 3 1 2 Pos. no Type Description Order No. 1 PSI-REP-PROFIBUS/12 MB Modular PROFIBUS repeater, for electrical isolation and increasing the range in PROFIBUS systems, 4 -way isolation, DIN-rail mountable 2708863 2 3 ME 17, 5 TBUS 1, 5/ 5 -ST-3, 81 GN SUBCON-PLUS-PROFIB/PG/SC 2 2709561 2708245 4 SUBCON-PLUS-PROFIB/SC 2 DIN rail connector, power supply and data (2 per device) Small, angled PROFIBUS connector with screw connection and additional PG connection Small, angled PROFIBUS connector with screw connection © BU 3101 Low Voltage Systems 29 November 2020 | Slide 22 2708232

MNS i. S with MSpeed DCS communication and MView integration System configuration overview © BU 3101 Low Voltage Systems 29 November 2020 | Slide 23

MNS i. S with MSpeed DCS communication Fieldbus cable arrangement layout. § © BU 3101 Low Voltage Systems 29 November 2020 | Slide 24 A Single Profibus DP or Modbus RTU cable to MNS i. S is good enough for DCS communication.

MNS i. S with MSpeed Local Monitoring Local control panel for VSD per module SREA-01 device AC 800 Controller VSD monitoring and parameterization 1. can be performed by MView 2. OR by VSD local panel 3. OR both connections can be active simultaneously. BU 3101 Low Voltage Systems 29 November 2020 | Slide 25

MNS i. S with MSpeed Maintenance data Outgoing cable connections temperature monitoing by PTC and Thermistor relay PTC connected to plug-in contact Thermistor relay CM-MSS SREA-01 device AC 500 Controller © BU 3101 Low Voltage Systems 29 November 2020 | Slide 26 Outgoing plug-in contact temperature enabled !

MNS i. S with MSpeed Engineering – Points to note § Only fuse links OFAF (400 / 500 V) may be used thus motorstarter coordination is ensured. § Diversity factor is fixed to 1. 0 for MSpeed § Withdrawable modules with ACS 850 frame C+D requires ventilation channel at rear right side (order distribution bar system 1 TGB 100146 R 0023) § Selection for other required external components like DCS integration and mainteance data monitoring is manually in MNS Engineer § Special MView version required to display MSpeed maintenance data § Other modules should be placed on top of MSpeed § MLink can not be placed in control compartment in vertical area of MSpeed § Take care on proper powerloss calculation § © BU 3101 Low Voltage Systems 29 November 2020 | Slide 27 Note: Please refer Engineering guideline documents-1 TFL 760004 & 6 for further understanding

MNS i. S with MSpeed Selection tables § © BU 3101 Low Voltage Systems 29 November 2020 | Slide 28 Take care on proper VSD selection mode (different from MStart): 1. Nominal ratings IN: rated current available continuously without overloading Imax: maximum output current for 10 sec during start 2. No overload use PN: motor power in no overload use 3. Light duty use ILd: continuous current allowing 110% ILd for short time (1. . 5 min) PLd: motor power in light duty use 4. Heavy duty use IHd: continuous current allowing 150% IHd for a short time (1. . 5 min) PHd: motor power in heavy duty use 5. Maximum input current *I 1 N: maximum input current to VSD

MNS i. S with MSpeed Selection tables (example) © BU 3101 Low Voltage Systems 29 November 2020 | Slide 29

MNS i. S with MSpeed Powerlosses (example) 11. 5. 1 Power losses for ACS 850 W-Motorstarters – fuseless 500 V / 50… 80 k. A / MNS i. S Control Voltage: 110 VAC Control Voltage: 230 VAC

MNS i. S with MSpeed Technical data Rated current Ie according to the selection tables Rated voltage main supply Ue 400 -500 V Rated frequency 50 Hz, 60 Hz *) Rated voltage auxiliary supply Uaux for: Contactors 110 -230 V AC standard Rated insulation voltage Ui 690 V AC main circuit 250 V AC/DC auxiliary circuit Rated impulse withstand voltage Uimp 6 k. V main circuit 4 k. V auxiliary circuit Overvoltage category 3 Pollution degree Cat. III Rated conditional-short circuit current Icc Rated fused short-circuit current Icf 65 k. A, 400 V/500 V 80 k. A, 400 V/500 V Utilization category type 2 with operation AC 3 Design temperature within cubicle 55°C Isolation capability of main switching devices yes §*) © BU 3101 Low Voltage Systems 29 November 2020 | Slide 31 In case of 60 Hz applications the modules should be selected according the rated current

MNS i. S with MSpeed Technical data ACS 850 © BU 3101 Low Voltage Systems 29 November 2020 | Slide 32

BU 3101 Low Voltage Systems, February 2009 Low Voltage Systems MNS with integrated VSD’s Technical Introduction © BU 3101 Low Voltage Systems 29 November 2020 | Slide 33

MNS with integrated VSD’s Introduction § © BU 3101 Low Voltage Systems 29 November 2020 | Slide 34 MNS 3. 0 with integrated VSD’s is § A new MNS 3. 0 component assembled in feeder factory like MStart and MFeed of MNS i. S § A direct-on-line motorstarter with an integrated VSD, ABB type ACS 850 § A solution for protection classes IP 31 – 42 § A solution for internal segregation up to form 4

MNS with integrated VSD’s Introduction § MNS 3. 0 with integrated VSD’s is (cont. ) § © BU 3101 Low Voltage Systems 29 November 2020 | Slide 35 A withdrawable or a fixed motorstarter module comprising all required components § Up to 45 k. W: ACS 850 frames A … D in withdrawable modules connected to Multi-Functional Wall § Up to 160 k. W: ACS 850 frames E 0 … E in fixed modules (full height cubicles)

MNS with integrated VSD’s Introduction § © BU 3101 Low Voltage Systems 29 November 2020 | Slide 36 MNS 3. 0 with integrated VSD’s is (cont. ) § A fused and fuseless type 2 coordination for 65 k. A at 400 V / 500 V § A fused type 2 coordination for 80 k. A for 400 V / 500 V § Typetested acc. IEC 60439 -1 and verified by test acc. IEC 61439 -2 § Internal arc tested acc. IEC 61641 § Solution is EMC verified and tested acc. state of the art standard IEC 61000

MNS with integrated VSD’s Introduction § MNS 3. 0 with integrated VSD’s is (cont. ) § © BU 3101 Low Voltage Systems 29 November 2020 | Slide 37 VSD ACS 850 can be incorporated along with intelligent solutions, for example MNS with UMC 100

MNS with integrated VSD’s Highlights § § © BU 3101 Low Voltage Systems 29 November 2020 | Slide 38 One supplier for complete packaged solution for VSDs and MCCs leading to , § Easy purchase and clear warranty § Less engineering and project management § Ease of dealing and cost saving § Faster delivery lead time High reliability with world class standard solution due to intensive testing and verification

MNS with integrated VSD’s Highlights © BU 3101 Low Voltage Systems 29 November 2020 | Slide 39 § Energy saving technology for pumps and fans – use only the energy your application really need § High safety with proven electrical coordination between all electrical devices § Space saving- no additional space is required as in case of wall-mounted approach

MNS with integrated VSD’s Highlights § © BU 3101 Low Voltage Systems 29 November 2020 | Slide 40 High safety, fast commissioning and easy maintenance, § As all devices are in one place and in one functional unit § Withdrawable units with VSD to be exchanged easy and quick – lowest meantime to repair § Engineered and tested module require lowest time to put to operation at site § No field wiring required inside the switchgear room between VSD and outgoing feeder or motorstarter

MNS with integrated VSD’s Components § © BU 3101 Low Voltage Systems 29 November 2020 | Slide 41 The module consists of § Basic module including all required mechanical (i. e. door for withdrawable or fixed module) and electrical parts (i. e. plug-in contact for withdrawable modules) § Mainswitch, fused or fuseless (SCPD) § Main contactor § ACS 850

MNS with integrated VSD’s Components § © BU 3101 Low Voltage Systems 29 November 2020 | Slide 42 The module consists of (cont. ) § EMC filter (Category C 2, 1 st environment) § Internal wiring for the main circuit (including copper bars and busbar connection set for fixed modules) § Internal wiring for the auxiliary circuit

MNS with integrated VSD’s Types withdrawable overview Fused ACS 850 A&B-frames Fuseless ACS 850 A&B-frames Module size 12 E MNS i. S Module size 16 E MNS 3. 0 Fused ACS 850 C&D-frames Fuseless ACS 850 C&D-frames Module size 24 E MNS i. S Module size 24 E MNS 3. 0

§ MNS with integrated VSD’s Types fixed overview Fused ACS 850 E 0&E-Modules MNS 3. 0 & MNS i. S © BU 3101 Low Voltage Systems 29 November 2020 | Slide 44 Fuseless ACS 850 E 0&E-Modules MNS 3. 0 & MNS i. S

MNS with integrated VSD’s Ventilation principle and internal design § Temperature rise performance verified by test acc. IEC 60439 -1 and IEC 61439 -2 § Clear ventilation principle through modules and cubicle § Withdrawable modules frames A + B § MNS i. S is shown here, no difference to MNS 3. 0 © BU 3101 Low Voltage Systems 29 November 2020 | Slide 45 § Air intake through power cable compartment § Air outlet to the front Withdrawable modules frames C + D § Air intake through power cable compartment § Air outlet to the rear right side (inside ventilation channel)

MNS with integrated VSD’s Ventilation principle and internal design § Fixed modules frames E 0 and E (full height cubicles) § Air intake at the front § Air outlet to roofplate MNS i. S is shown here, no difference to MNS 3. 0 © BU 3101 Low Voltage Systems 29 November 2020 | Slide 46

MNS with integrated VSD’s Ventilation principle and internal design ACS 850 A&B WModules 12&16 E : Power losses between 100 -320 W ACS 850 C&D WModules 24 E : MNS i. S is shown here, no difference to MNS 3. 0 © BU 3101 Low Voltage Systems 29 November 2020 | Slide 47 Power losses between 375 -1200 W, ventilation channel required

MNS i. S with MSpeed Ventilation principle and internal design MNS i. S is shown here, no difference to MNS 3. 0 § © BU 3101 Low Voltage Systems 29 November 2020 | Slide 48 Warning label for withdrawable modules frames C+D due to required ventilation channel at the right rearside of the cubicle

MNS with integrated VSD’s Ventilation principle and internal design © BU 3101 Low Voltage Systems 29 November 2020 | Slide 49

MNS with integrated VSD’s Compartment for withdrawable modules § © BU 3101 Low Voltage Systems 29 November 2020 | Slide 50 Compartment includes a standard withdrawable module compartment plus standard control terminals

MNS with integrated VSD’s Auxiliary terminals + control voltage for fixed modules § © BU 3101 Low Voltage Systems 29 November 2020 | Slide 51 For fixed modules, ready engineered auxiliary terminals and control voltage are available

MNS with integrated VSD’s Bottom plates for fixed modules § © BU 3101 Low Voltage Systems 29 November 2020 | Slide 52 For fixed modules ready engineered bottom plates are available

MNS with integrated VSD’s Profibus components for each cubicle 4 3 1 2 Pos. no Type Description Order No. 1 PSI-REP-PROFIBUS/12 MB Modular PROFIBUS repeater, for electrical isolation and increasing the range in PROFIBUS systems, 4 -way isolation, DIN-rail mountable 2708863 2 3 ME 17, 5 TBUS 1, 5/ 5 -ST-3, 81 GN SUBCON-PLUS-PROFIB/PG/SC 2 2709561 2708245 4 SUBCON-PLUS-PROFIB/SC 2 DIN rail connector, power supply and data (2 per device) Small, angled PROFIBUS connector with screw connection and additional PG connection Small, angled PROFIBUS connector with screw connection © BU 3101 Low Voltage Systems 29 November 2020 | Slide 53 2708232

MNS with integrated VSD’s Fieldbus and Ethernet wiring SREA-01 device AC 800 Controller Local control panel for VSD per module Field bus communication support 1. Profibus DP 2. Device Net 3. Modbus RTU. © BU 3101 Low Voltage Systems 29 November 2020 | Slide 54

MNS with integrated VSD’s Engineering – Points to note © BU 3101 Low Voltage Systems 29 November 2020 | Slide 55 § Only fuse links OFAF (400 / 500 V) may be used thus motorstarter coordination is ensured. § Diversity factor is fixed to 1. 0 for modules with integrated VSD‘s § Withdrawable modules with ACS 850 frame C+D requires ventilation channel at rear right side (order distribution bar system 1 TGB 100146 R 0023) § Selection for other required external components like DCS integration and mainteance data monitoring is manually in MNS Engineer § Other modules should be placed on top of these § Take care on proper powerloss calculation

MNS with integrated VSD’s Selection tables § © BU 3101 Low Voltage Systems 29 November 2020 | Slide 56 Take care on proper VSD selection mode (different from motorstarter): 1. Nominal ratings IN: rated current available continuously without overloading Imax: maximum output current for 10 sec during start 2. No overload use PN: motor power in no overload use 3. Light duty use ILd: continuous current allowing 110% ILd for short time (1. . 5 min) PLd: motor power in light duty use 4. Heavy duty use IHd: continuous current allowing 150% IHd for a short time (1. . 5 min) PHd: motor power in heavy duty use 5. Maximum input current *I 1 N: maximum input current to VSD

MNS with integrated VSD’s Selection tables (example) © BU 3101 Low Voltage Systems 29 November 2020 | Slide 57

MNS with integrated VSD’s Powerlosses (example) 11. 1. 2 Power losses for ACS 850 W-Motorstarters – fused 400 V / 50. . . 80 k. A / MNS 3. 0 Control Voltage: 110 VAC Control Voltage: 230 VAC

MNS with integrated VSD’s Technical data Rated current Ie according to the selection tables Rated voltage main supply Ue 400 -500 V Rated frequency 50 Hz, 60 Hz *) Rated voltage auxiliary supply Uaux for: Contactors 110 -230 V AC standard Rated insulation voltage Ui 690 V AC main circuit 250 V AC/DC auxiliary circuit Rated impulse withstand voltage Uimp 6 k. V main circuit 4 k. V auxiliary circuit Overvoltage category 3 Pollution degree Cat. III Rated conditional-short circuit current Icc Rated fused short-circuit current Icf 65 k. A, 400 V/500 V 80 k. A, 400 V/500 V Utilization category type 2 with operation AC 3 Design temperature within cubicle 55°C Isolation capability of main switching devices yes §*) © BU 3101 Low Voltage Systems 29 November 2020 | Slide 59 In case of 60 Hz applications the modules should be selected according the rated current

MNS with integrated VSD’s Technical data ACS 850 © BU 3101 Low Voltage Systems 29 November 2020 | Slide 60