Bacterial Inactivation in Apple Juice by UVlight and
Bacterial Inactivation in Apple Juice by UV-light and Radio Frequency Electric Fields Processing Eastern Regional Research Center Dike O. Ukuku Ph. D. FSIT-ERRC-ARS-USDA Wyndmoor, PA 19038
Human bacterial pathogens ¨ Escherichia coli O 157: H 7, Listeria monocytogenes and Salmonella are recognized foodborne pathogens and are capable of surviving in low acid foods like fruit juices ¨ Outbreaks involving E. coli O 157: H 7 in apple cider and Salmonella in orange juices have raised concerns about the safety of consuming unpasteurized fruit juices 2
Foodborne Illness in the U. S. ¨ 76 million illnesses each year ¨ 325, 000 hospitalizations ¨ 5, 200 deaths ¨ $3 Billion in hospitalizations ¨ $20 -40 Billion = lost productivity 3
Recent outbreaks of E. coli O 104: H 4 linked to contaminated organic bean sprouts (Bill Marler, 23, June , 2011) The European Union v 3798 sickness, 865 with HUS cases, 2, 930 with non-HUS cases, 44 deaths reported v Source : http: //www. marlerblog. com/legal-cases/new-world-wide 4
USA v 5 confirmed cases (Three with HUS) connected to the outbreak (Michigan, Massachusetts, Wisconsin and North Carolina) v * 1 death in Arizona linked to the outbreak Japan v In May of 2011 there was E. coli O 111 outbreak v 90 people sick, 23 with hemolytic uremic syndrome v 4 deaths tied to a raw beef dish called yukhoe 5
Processing treatments for juices ¨ Physical and chemical treatments have been used in food processing to eliminate or at least reduce the presence of pathogenic and spoilage microorganisms in foods ¨ Thermal processing is used by the juice industry to inactivate food borne pathogens however; it impairs the characteristic flavor of juices 6
Objective ¨ To develop, evaluate, validate, recommend and transfer post-harvest handling intervention technologies to enhance the quality and safety of the nation’s food supplies 7
Fig 2: Enhancing Food Safety An Integrated Approach Outbreaks / Contamination Detection Processing and Interventions Characterization Safe Foods 8
Technologies in use ¨ Pulsed electric fields ¨ Radio frequency electric fields ¨ UV and pulse light ¨ Super-critical carbon dioxide ¨ High hydrostatic pressure ¨ Ohmic heating ¨ HTST/UHT, TDT devices ¨ Aseptic Processing and Packaging 9
Fig 3: Radio Frequency Electric Fields Processing v 80 k. W RFEF Unit – World’s most powerful v. Operates at 20, 30, and 40 k. Hz v. Similar to Pulsed Electric Field Eastern Regional Research Center
Modification of UV-light equipment ¨ A UV apparatus was assembled at the Eastern Regional Research Center, Agricultural Research Services of United States Department of Agriculture with slight modification (Geveke, 2008) ¨ The UV lamp was surrounded by a coil of tubing instead of having the tubing surrounded by UV lamps ¨ The apple juice flowed through the UV transparent Chemfluor tubing. One, two, three, or four UV bulbs were used in series, depending on the experimental condition. 11
Ultraviolet light equipment 12
Effect of RFEF treatment on the survival and injured populations of E. coli cells in apple juice Ukuku et al. , 2008 J. Food Prot. 71: 684 -690 Injured populations in apple juice 9 80 8 70 7 60 6 TSA SMAC 5 4 3 2 No-RFEF 50 RFEF 40 30 20 1 0 % Injury Survivors (log 10 CFU/ml) Survival of E. coli cells in apple juice 10 0 27 40 45 Temperature (o. C) 50 55 0 0 27 40 45 50 55 60 Temperature (C) 13
Damage to membrane surface structure of bacteria by RFEF treatment led to leakage of intracellular ATP [SEM (Figure 1, A= Control, B=40 C, C= 50 C and D= 55 C)] Ukuku et al. , 2008 J. Food Prot. 71: 684 -690 Extracellular ATP (log 10 fg/ml) 6 Log/ATP (fg/ml) 5 4 3 2 1 0 23 27 40 45 50 55 60 Temperature (o. C) 14
UV-light inactivation of E. coli in liquid eggs D = 37 s 15
Survival and percent injury by RFEF treatment 9 120 100 7 6 80 5 60 4 Log CFU/m. L 3 40 Percent injury Survivors (log CFU/m. L) 8 Percent injury 2 20 1 0 0 23 30 40 0 16
Effect of combined UV-light and RFEF treatment 9 120 8 7 6 80 5 60 4 3 40 Percent injury Survivors (log CFU/m. L) 100 2 RFEF+UV-light 20 Percent injury 1 0 0 23 30 Treatment temperature C 40 0 17
TEM observation of E. coli cells C= RFEF+55 C (A= control; B= Heat@75 C; A B C ___ 0. 5 µm 18
Leakage of UV-materials at 260 nm 0. 4 R 2 = 0. 8 Absorbance at 260 nm 0. 35 0. 3 R 2 = 0. 9 0. 25 R 2 = 0. 9 0. 2 0. 15 RFEF UV-light & RFEF 0. 1 0. 05 0 0 5 10 15 20 25 30 35 40 45 -0. 05 -0. 1 Temperature C 19
CONCLUSION ¨ The results of this study clearly showed the differences in bacterial inactivation by UV light alone, RFEF treatment and a combine UV light + RFEF treatment ¨ Proper modifications of treatment parameters is likely to improve process treatment and enhanced the microbial safety of treated juices ¨ 20
¨ A combination of the two processing treatments did not increase cell injury or leakage of UV-substances ¨ Mechanism of bacterial inactivation by RFEF treatment is different from UV-light treatment ¨ RFEF treatment caused more membrane injury and cellular leakage of UV-substances than UV-light treatment 21
Process commercialization/products 22
Acknowledgments q Dr. Howard Zhang q Dr. John Phillips q Dr. David Geveke q Dr. Ms. Donyel M. Jones, q Mr. Lee Chau
For more information Contact: Dr. Dike O. Ukuku Senior Scientist, FSIT- ERRC- ARS-USDA 600 E. Mermaid La, Wyndmoor, PA 19038 215 -233 -6427, Fax 215 -233 -6406 dike. ukuku@ars. usda. gov http: //www. ars. usda. gov/naa/errc 24
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