Automation and Mechanization Assessment Template MODULE IV Categories































- Slides: 31
Automation and Mechanization Assessment Template
MODULE IV Categories Agronomic Practices 1 2 4 Phenotyping Continuous Improvement Planting 3 and harvesting Seed Processing/ conditioning
Agronomic Practice (sub-categories) Field preparation, fertility, IPM, and crop maintenance equipment Irrigation and Weather Data Agronomic Practice Farm Management System Greenhouses/ controlled environments
Field preparation, fertility, IPM, and crop maintenance equipment Marginal Basic Good Better Cutting Edge • • Illustration Description Move the arrows across the colored bar to indicate the current and desired status • • Completely manual operation or just basic equipment No adoption of good practices No dedicated agronomic team (specialists) • • • Lack of necessary equipment Limited management No processes Poor maintenance status • • Good team Available tools / equipment Some processes Strong management • • • GPS for autosteer /navigation Disposal of retired machinery Agronomic Committee Standardized equipment Current Status Desired Status What is needed: List here the actions that need to be done in order to move from current to desired status • Variable rate Predictive Maintenance Program Telemetry
Field preparation, fertility, IPM, and crop maintenance equipment GOOD PRACTICE OPPORTUNITIES Picture Insert your comments Picture Insert your comments
Irrigation and Weather Data Marginal Basic Good Better Cutting Edge • • • Illustration • Description Move the arrows across the colored bar to indicate the current and desired status • Completely manual operation or just basic equipment No adoption of good practices No irrigation infrastructure • • Low-tech irrigation system Limited management No processes Poor maintenance status No weather data • • Management team Good irrigation system Use of weather data • • • Good weather data coverage Irrigation managed by demand (water depth) Soil moisture monitoring Good system to control (software and hardware) Current Status Desired Status What is needed: List here the actions that need to be done in order to move from current to desired status • • • Completely automated system Online/ web interface Water depth calculated by software Variable rate application
Irrigation and Weather Data GOOD PRACTICE OPPORTUNITIES Picture Insert your comments Picture Insert your comments
Farm Management System Marginal Basic Good Better Cutting Edge • • • Illustration Move the arrows across the colored bar to indicate the current and desired status Description No organizational system for: – Field allocation – Service request • Minimum organizational system Service request from e-mail • • Tracking system (excel) Organizational system for service request Some historical data • • Historical data of chemical application Field allocation controlled On-line tool for service request • – – – • Current Status Desired Status What is needed: List here the actions that need to be done in order to move from current to desired status Use of color coding map Historical data of: Chemical Pest/disease Operations Work orders
Farm Management System GOOD PRACTICE OPPORTUNITIES Picture Insert your comments Picture Insert your comments
Greenhouses and Controlled environment Marginal Basic Good Better Cutting Edge • • • Illustration Move the arrows across the colored bar to indicate the current and desired status • Description Poor infrastructure No environmental control No GH management team • • Minimal infrastructure Some control No GH management team • Good infrastructure Management team Partially automated with: – Environmental control (shade / temperature control / sensors / CO 2) – Irrigation and fertigation Current Status Desired Status What is needed: List here the actions that need to be done in order to move from current to desired status Fully automated GH with: – – Environment control Light control Irrigation and fertigation system Chemical application system
Greenhouses and Controlled Environment GOOD PRACTICE OPPORTUNITIES Picture Insert your comments Picture Insert your comments
MODULE IV Categories Agronomic Practices 1 2 4 Phenotyping Continuous Improvement Planting 3 and harvesting Seed Processing/ conditioning
Seed Processing (sub-categories) Process equipment Seed Processing Infrastructure Seed Driers Cold Chambers Seed Processing Conditioning, packaging, treating and seed quality assurance Conditioning, packaging, and treating
Seed Processing Infrastructure Marginal Basic Good Better Cutting Edge • • • Illustration Manual process Without documented procedures • • Move the arrows across the colored bar to indicate the current and desired status Description • Minimal infrastructure Limited management Poorly documented procedures No sense of efficiency / organization • • • Good organization; workflow well defined Good HSE Some equipment (working independently) “ 5 S” • • Partially automated Some manual operation still required Process workflow completely defined KPI’s and metrics monitored Lean manufacturing Current Status Desired Status What is needed: List here the actions that need to be done in order to move from current to desired status • Fully automated process line Automated data management system (integrated with breeding management system)
Seed Processing Infrastructure GOOD PRACTICE OPPORTUNITIES Picture Insert your comments Picture Insert your comments
Conditioning, Packaging, and Treating Marginal Basic Good Better Cutting Edge • • Illustration • Manual process Without documented procedures High HSE hazards • • Move the arrows across the colored bar to indicate the current and desired status Description • • Minimal infrastructure/ equipment Limited management No packaging standards No labeling standards Potential HSE hazards • • • Some infrastructure / equipment Management team Standardized labels and packages Standardized seed treatment process • • Centralized process Automated data management (integrated with process line and cold room/ inventory) Cold room with proper environmental control/ access control Current Status Desired Status What is needed: List here the actions that need to be done in order to move from current to desired status Fully automated RFID Automated seed packaging and treatment process
Conditioning, Packaging and Treating GOOD PRACTICE OPPORTUNITIES Picture Insert your comments Picture Insert your comments
MODULE IV Categories Agronomic Practices 1 2 4 Phenotyping Continuous Improvement Planting 3 and harvesting Seed Processing/ conditioning
Planting / Harvesting (sub-categories) Planters / Planting solutions Planting/ Harvesting Plot Combines / Harvesting solutions
Planters / Planting Solution Marginal Basic Good Better Cutting Edge • • • Illustration Move the arrows across the colored bar to indicate the current and desired status Description • Manual process Without documented procedures High HSE hazards • • Lack of equipment needed Normally using cone planter Labor intensive (field allocation) • • Some equipment available. Cone planter Cable tripping system • GPS tripping system Vacuum planter Current Status Desired Status What is needed: List here the actions that need to be done in order to move from current to desired status • • • Fully automated planter Magazines E-gear (variable rate) Integrated data with breeding management system
Planters / Planting Solution GOOD PRACTICE OPPORTUNITIES Picture Insert your comments Picture Insert your comments
Plot Combines / Harvesting solutions Marginal Basic Good Better Cutting Edge • • • Illustration Move the arrows across the colored bar to indicate the current and desired status Description • Manual process Without documented procedures High HSE hazards • Lack of equipment needed Some harvesters but parallel yield process (weighing and moisture measurement not embedded on the combine) • Some equipment available. Weighing system already embedded Data integration with GPS system (heat map – yield) Current Status Desired Status What is needed: List here the actions that need to be done in order to move from current to desired status Embedded technologies: – NIR – XRF • Telemetry
Plot Combines / Harvesting solutions GOOD PRACTICE OPPORTUNITIES Picture Insert your comments Picture Insert your comments
MODULE IV Categories Agronomic Practices 1 2 4 Phenotyping Continuous Improvement Planting 3 and harvesting Seed Processing/ conditioning
Phenotyping Data collector Phenotyping Digital Phenotyping (Drones/ Satellites / Sensors…. )
Phenotyping Marginal Basic Good Better Cutting Edge • • • Illustration Move the arrows across the colored bar to indicate the current and desired status Description • Data (notes) collected manually without use of any standard (spreadsheets, templates, etc) No projects to standardize procedures • • Manually recorded, but with a standard process Some templates Collecting unnecessary traits • Some electronic data capture; different brands (no standard) Good clarity of traits to be measured • • Standard procedure to collect data in the field Clear definition of traits and how to measure Connectivity with Data Management System Current Status Desired Status What is needed: List here the actions that need to be done in order to move from current to desired status • • Automatically digital phenotyping via drones, satellites, other sensors Use of voice recorder connected with data collector Automatically record location of features (RFID, GPS, etc. . )
Phenotyping GOOD PRACTICE OPPORTUNITIES Picture Insert your comments Picture Insert your comments
MODULE IV Categories Agronomic Practices 1 2 4 Phenotyping Continuous Improvement Planting 3 and harvesting Seed Processing/ conditioning
Continuous Improvement HSE (Health, Safety and Environment)
Continuous Improvement / HSE Marginal Basic Good Better Cutting Edge • • • Illustration • Description Move the arrows across the colored bar to indicate the current and desired status Minimal sense of continuous improvement Minimal sense of HSE • • No use of metrics/KPIs on the operational level HSE leadership being defined HSE procedures still not 100% clear • • • Some metrics/KPIs on the operational level Development of HSE culture Personal Protective Equipment (PPE) guidelines established and enforced Good training tools available • • • Metrics/ KPIs being measured; Established HSE committee and clear procedures including incident investigations Mandated training Implementation of process improvement methodologies (6 sigma, lean, 5 s, Kaizen, etc…) Current Status Desired Status What is needed: List here the actions that need to be done in order to move from current to desired status • • Continuous improvement culture with proper leadership, tools and processes HSE procedures well defined and followed Demonstrated record of HSE improvements
Continuous Improvement / HSE GOOD PRACTICE OPPORTUNITIES Picture Insert your comments Picture Insert your comments