AS 9102 First Article Inspection Report TR826 REV

AS 9102 First Article Inspection Report TR-826 REV / - 01/21/2014 PAGE 1

First Article Inspection Requirements Industry AS 9102 Rev A - Aerospace First Article Inspection Requirement The Marvin Group TR-826 REV / - 01/21/2014 PAGE 2

First Article Inspection DEFINITION FIRST ARTICLE INSPECTION (FAI): A complete, independent, and documented physical and functional inspection process to verify that prescribed production methods have produced an acceptable item as specified by engineering drawings, planning, purchase order, engineering specifications, and/or other applicable design documents. Ref AS 9102 Rev A The Marvin Group TR-826 REV / - 01/21/2014 PAGE 3

First Article Inspection Purpose Provides objective evidence that: All design and specification requirements are • understood • accounted for • verified • and documented Validates “as designed” configuration when produced • as planned • as tooled • as manufactured The Marvin Group TR-826 REV / - 01/21/2014 PAGE 4

First Article Inspection When should FAI be performed? • Full FAI • • New part introduction New supplier or new location of manufacture Lapse in production for more than 2 years When required by MEC or Customer • Partial (Delta) FAI • Design change • Change in the method of manufacture (e. g. Tooling, Processes, Special Process Sources, Location, Numerical Control Program). • Following significant incident or trend of non-conformance The Marvin Group TR-826 REV / - 01/21/2014 PAGE 5

First Article Inspection What does it apply to? • Assemblies • Sub-assemblies • All levels of detail “make to print” parts purchased directly or within assemblies • including castings and forging • All castings and forgings The Marvin Group TR-826 REV / - 01/21/2014 PAGE 6

First Article Inspection What does it apply to? cont NO FAI REQUIRED FOR: Standard Parts Product listed on Qualified Products List (QPL) The Marvin Group TR-826 REV / - 01/21/2014 PAGE 7

First Article Inspection What is included? • Verification of all design characteristics • Material and Special Process Certifications • Manufacturing Process Verification • Nonconformance resolution The Marvin Group TR-826 REV / - 01/21/2014 PAGE 8

First Article Inspection Forms AS 9102 Form 1: Part Number Accountability shall be used to identify the part that is being first article inspected (FAI part) and associated subassemblies or detail parts. AS 9102 Form 2: Product Accountability – Raw Material, Specifications and Special Process(s), Functional Testing shall be used if any material, special processes or functional testing are defined as a design requirement. AS 9102 Form 3: Characteristic Accountability, Verification and Compatibility Evaluation shall be used to record actual measurement inspection of the FAI part for every design characteristic on the drawing, including notes. The Marvin Group TR-826 REV / - 01/21/2014 PAGE 9

AS 9102 Form 1 – Part Number Accountability YELLOW or LIGHT GREY fields – MANDATORY BLUE or DARK GREY fields – CONDITIONALLY information required. WHITE fields. These – OPTIONAL information required. REQUIRED. fields must be completed when required. TR-826 REV / - 01/21/2014 PAGE 10

AS 9102 Form 1 – Part Number Accountability (Top of Form) Box 1. Part Number of the FAI part. Box 2. Name of the part as shown on Box 3. Serialthe number of the FAI part if drawing. Box 4. The Report No. is the Part. applicable. Box 5. The latest part revision that affects the part being first Box 6. The drawing number associated with article. Box inspected. Indicate ifissue there status is no revision. 7. Reference the. Inspection of the First Article part. Box 8. Reference Design, Engineering Note: The latest revision (Boxor 7)Manufacturing does engineering drawing. changes affecting the all FAIparts part, contained not reflected the current not always affect on abydrawing/ part revision level. TR-826 REV / - 01/21/2014 PAGE 11

AS 9102 Form 1 – Part Number Accountability (Top of Form) Box 9. Reference the internalperforming works order. Box 10. Name of the organization the FAI. Box 11. Reference the supplier vendor code Box 12. Reference the Customer Contract number. Box 13. Check as appropriate. located on applicable P. O. Box 14. Check as appropriate. For Partial FAI provide the baseline drawing number, including issue status and the reason. i. e Change of manufacturing location, Non-Conformance, Process change, Design change etc. TR-826 REV / - 01/21/2014 PAGE 12

AS 9102 Form 1 – Part Number Accountability (Top of Form) Boxes 15, 16, 17 and 18 – this section is only required if the Part Number in Box 1. is an Assembly with lower level parts. Box 15. Reference all lower level parts, Box 16. Part name asstandards shown onorthe drawing/ including Box 17. Reference serial number of partsthe list. next levelthe sub-assembly Part Number. part if applicable. Box 18. A reference number that identifies the FAI package of the detail. TR-826 REV / - 01/21/2014 PAGE 13

AS 9102 Form 1 – Part Number Accountability (Bottom of Form) Box 20. 19. Date The name signature of the Box when and the FAI was prepared. Box 21. The name of the person who prepared the FAI. reviewed or approved the FAI package. Box 22. Date when the FAI was reviewed. Box 23. Customer Approval. Box 24. Date of Customer approval. TR-826 REV / - 01/21/2014 PAGE 14

AS 9102 Form 2 – Product Accountability Boxes 1 - 4 are repeated on all forms for convenience and traceability. TR-826 REV / - 01/21/2014 PAGE 15

AS 9102 Form 2 – Product Accountability (Top of Form) Box 5. Enter the name of the material or process Boxi. e. 6. Enter the material or process specification Alloy, Cadmium Plate etc. Box Aluminium 7. Reference any material code specified. Box 8. class Approved Sources Code Listed ‘make on ASL. number, and material form (Include from’ Box 9. Indicate if technical approval is required by the customer. Box 10. Reference any Certificate of Conformance number(s) materials, weld/ braze filler materials, standard catalogue e. g. Special Processhardware certification, etc). Raw material & Mill certification, Laboratory Reports etc. TR-826 REV / - 01/21/2014 PAGE 16

AS 9102 Form 2 – Product Accountability (Bottom of Form) Box 11. Reference the Functional Test procedure Box 12. Reference the Functional Test report. as stated on the drawing. Box 13. Comments – As applicable. Box 14. The name of the person who prepared this form. Box 15. Date when this form was completed. TR-826 REV / - 01/21/2014 PAGE 17

AS 9102 Form 3 – Characteristic Accountability, Verification and Compatibility Evaluation Boxes 1 - 4 are repeated on all forms for convenience and traceability. TR-826 REV / - 01/21/2014 PAGE 18

AS 9102 Form 3 – Characteristic Accountability, Verification and Compatibility Evaluation Box 5. Assign a unique number for each design Box 6. Reference the drawing zone Box 7. Reference any zoned characteristics i. e. Key characteristic. (include Sheet No. and Zone). Characteristics, Safety Critical etc. These are to be traceable to each Characteristic, drawing requirement. TR-826 REV / - 01/21/2014 PAGE 19

AS 9102 Form 3 – Characteristic Accountability, Verification and Compatibility Evaluation Box 9. Box 10. Record the toolobtained identification number of specially Indicate measurements for each design characteristic. Box 8. Indicate the specified requirement for the designed tooling used as a media of inspection. Multiple characteristics shall be listed as individual reference values or list once with the Box 11. Record non-conformance document number if any characteristic i. e. Dimensional features with minimum and Box Record any addition information required. min. & max. of 14. measured values. If afound characteristic is found to be nondesign characteristic is non-conforming. maximum value of tolerance, Drawing notes, Specification conforming then the characteristic must be listed separately with the measured requirements value noted. etc. All drawing notes must be accounted for. Processes that require design verification must have statement of compliance recorded on the form i. e. Certification of Compliance – state ‘Accept’. Laboratory reports or Certificate of test must show specific values for requirements and actual results. TR-826 REV / - 01/21/2014 PAGE 20

AS 9102 Form 3 – Characteristic Accountability, Verification and Compatibility Evaluation Box 12. Name of the person who prepared this form. Box 13. Date when this form was completed. TR-826 REV / - 01/21/2014 PAGE 21

First Article Inspection FAI Completion & Verification • Results compiled by person independent to process • Results reviewed independently and signed • Customer acceptance The Marvin Group TR-826 REV / - 01/21/2014 PAGE 22