AIRCRAFT REPAIR PLANT AIRCRAFT REPAIR PLANT Company headquarters

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AIRCRAFT REPAIR PLANT

AIRCRAFT REPAIR PLANT

AIRCRAFT REPAIR PLANT Company headquarters Plovdiv, Bulgaria

AIRCRAFT REPAIR PLANT Company headquarters Plovdiv, Bulgaria

About the plant Avionams JSC is one of the leading aircraft repair plants in

About the plant Avionams JSC is one of the leading aircraft repair plants in Europe, offering complete range of services for the overhaul, heavy repair and upgrade of: Mil Mi-8 and Mi-17 helicopters and their variants Mil Mi-24 helicopters Mig- and Su- family fighter jets L-39 trainer jets In addition the plant performs periodic checks and technical maintenance of the listed aircraft. The company has complete licenses for Export/Import and Transfer of Defense related products, issued by the Bulgarian Government. Those licenses entitle Avionams JSC to conduct the import, export and transfer of weapons specified in the List of Weapons. Avionams JSC has been a trusted partner for over five decades within the international aviation industry.

Br. Ief h. Istory Establishment and Ownership Establishment of the Aircraft repair plant in

Br. Ief h. Istory Establishment and Ownership Establishment of the Aircraft repair plant in 1939, initially designed as an airframe repair workshop 1940 s - Further construction of aircraft hangars, an engine testing facility and mastering the overhaul of the first aircraft types. The workshop becomes an aircraft repair plant. 1960 s – The repair plant expands even further to accommodate the mastering of new jet aircraft types and receives the name “Georgi Dimitrov“. 1980 s – Continuous modernization and expansion within the repair plant. Construction of new hangars and facilities. The name is changed to “Terem – Georgi Benkovski” 2008 -2012 - “Terem – Georgi Benkovski” repair plant is privatized by the company “Telecom”JSC – a Bulgarian company founded in 1982, whose main areas of activity comprise the aviation industry, arms trading, aircraft sales and supply of spare parts. The company has been a majority shareholder in “Terem – Georgi Benkovski” since 2008, and in 2012 acquired full ownership of the repair plant. In 2013 both companies merged to form a new company named “Avionams” JSC. 2017 – Avionams JSC becomes state owned after State Consolidation Company Ltd. , part of the Ministry of Economy of the Republic of Bulgaria, acquires 99. 97% of the company shares.

Br. Ief h. Istory Propeller aircraft era Gradual mastering of the repair of airframes

Br. Ief h. Istory Propeller aircraft era Gradual mastering of the repair of airframes and engines of propeller aircraft of the following types: - KB-3/4/5, Dornier Do-11 D, Avia B 71, Dornier Do-17, Bloch MB 200, Ju-52, FW-58, FW-189, FI-156, AR-96, IL-2, IL-10, LAZ-7 M Overhaul continues until 1958, when they are taken out of service Continuous reconstruction and modernization of the plant Preparation works for the jet era

Br. Ief h. Istory Jet aircraft era 1950 s - Complete specialization in the

Br. Ief h. Istory Jet aircraft era 1950 s - Complete specialization in the overhaul of jet aircraft and their engines. Mastering the overhaul of 1 st generation fighter jets Yak-23, Mig-15, Mig-17, Mig-19. First international contracts for overhaul of Mig-17 and Mig-19. 1960 s - Mastering the overhaul of 2 nd generation fighter jets Mig-21. New long-term contracts for overhaul of Mig-15, Mig-17 and Mig-21. 1980 s - 1990 s - Mastering the overhaul of 3 rd and 4 th generation fighter jets Mig-23, Mig-29, Su-22 and Su-25. The Plant gains significant international recognition and becomes one of the largest repair facilities in Europe.

Br. Ief h. Istory Helicopter Overhaul 1997 - Mastering of Mil Mi-24 helicopter overhaul

Br. Ief h. Istory Helicopter Overhaul 1997 - Mastering of Mil Mi-24 helicopter overhaul 2000 - Construction of a test bench for TV 3 -117 engines and VR-14/24 reduction gearbox; Mastering of VR-14 main reduction gearbox overhaul 2001 - Mastering of Mil Mi-8/17 Helicopter overhaul and first contract for helicopter overhaul with the Ministry of Defense of the Republic of Bulgaria 2006 – 2011 - Certification of the plant according to OEM Mil, Eurocopter, Turbomeca, Aviation authorities, NATO, ISO standards and other 2010 - First international helicopter contracts

Fac. Il. It. Ies Our activities are spread over three major facilities in and

Fac. Il. It. Ies Our activities are spread over three major facilities in and around the city of Plovdiv, over a territory of 81 acres, of which 13 acres are in hangars and buildings. These are: Airframe overhaul facility Aircraft engine and gearbox overhaul facility Engines and Gearboxes Testing facility

Fac. Il. It. Ies Airframe overhaul facility Location: Graf Ignatievo Air base, north of

Fac. Il. It. Ies Airframe overhaul facility Location: Graf Ignatievo Air base, north of the city of Plovdiv ( see pic. 3) The 3 km long runway at the airbase allows fast and convenient transport of aircraft for overhaul directly to the repair plant. This facility performs: Overhaul, heavy repair and upgrade of Mil Mi Helicopters and fighter jets Overhaul and testing of navigational, electric and radio equipment Overhaul and testing of hydraulic and fuel systems continued….

Fac. Il. It. Ies Airframe overhaul facility Overhaul of landing gears Technical maintenance and

Fac. Il. It. Ies Airframe overhaul facility Overhaul of landing gears Technical maintenance and periodic checks Overhaul and test trials of aircraft armament of the following types: - S-5 Rocket pods UB-16 and UB-32 - Machine guns GSh-23 and GSh-23 L - Gun pods UPK-23 -250 - S-8 Rocket pods B 8 V 20 - Helicopter pylons 8 MT-8700 -00 with BDZ-57 kr-VM holders

Fac. Il. It. Ies Aircraft engine and gearbox overhaul facility Location: The industrial part

Fac. Il. It. Ies Aircraft engine and gearbox overhaul facility Location: The industrial part of the city of Plovdiv This facility performs overhaul of: Helicopter and fighter jet engines Helicopter reduction gearboxes Auxiliary power units AI-9 V and other onboard systems. The performance of all overhauled APUs is tested on a special test bench within this facility.

Fac. Il. It. Ies Testing facility Location: Krumovo Air base/Plovdiv civil airport (see pic.

Fac. Il. It. Ies Testing facility Location: Krumovo Air base/Plovdiv civil airport (see pic. 3) This facility performs test bench trials of: TV 3 -117 helicopter turbo-shaft engines Helicopter reduction gearboxes VR-14 and VR-24 Fighter jet engines for Mig family and Su-25 jets Our test benches are equipped with real time tracking, processing and data storage systems. All facilities operate according to the rules laid down by the European Aviation Safety Agency /EASA/ in part 145 and adopted by the Bulgarian Civil Aviation Agency.

Services Mil Helicopters Overhaul Repair of the airframe and its systems as per latest

Services Mil Helicopters Overhaul Repair of the airframe and its systems as per latest repair documentation Conversion of military helicopters to passenger versions Overhaul of their turboshaft engines in certified repair facilities in Russia and Ukraine Overhaul of main gearboxes and APUs Overhaul and upgrade of all onboard systems and equipment according to designer approved documentation Overhaul of aircraft armament and complete test trials after mounting on the aircraft continued….

Services Mil Helicopters Overhaul Modification of helicopters; Implementation of repair bulletins and upgrades for

Services Mil Helicopters Overhaul Modification of helicopters; Implementation of repair bulletins and upgrades for extension of TBO and service life Test trials of aircraft engines, helicopter main gearboxes and APUs at dedicated test bench stations within the plant Ground and flight tests performed by a certified company flight crew Repair and refurbishment of passenger cabin and pilot cockpit Avionams uses only original replacement parts throughout the overhaul process. continued….

Services Mil Helicopters Overhaul In addition to the main stages in the helicopter overhaul

Services Mil Helicopters Overhaul In addition to the main stages in the helicopter overhaul process AVIONAMS JSC offers: Competent and certified team of professionals to perform all methods of non-destructive control of the aircraft as well as full warranty and post-warranty maintenance support All protective and paint coatings used throughout the aircraft overhaul process Production of ground equipment and test stations necessary during the technical maintenance and servicing of the helicopters. The quality of all performed activities is guaranteed by the integrated quality management systems within the company, in accordance with ISO 9001 and AQAP standards.

Services Fighter jets Complete airframe overhaul and upgrade of Mig-21, Mig-23, Mig-29*, Su-25*, Su-22

Services Fighter jets Complete airframe overhaul and upgrade of Mig-21, Mig-23, Mig-29*, Su-25*, Su-22 fighter jets and L-39* trainer jets. Overhaul of engines, onboard power units and equipment Performance of Service Bulletins and works for extension of aircraft service life Complete bodywork, anti-corrosion treatment and painting Complex testing of overhauled aircraft engines and aggregates on dedicated test benches Warranty and post-warranty technical maintenance support *- The overhaul of Mig-29, Su-25 and L-39 aircraft is performed in cooperation and with the technical assistance of the original manufacturers Russian Aircraft Corporation MIG and Aero Vodochody respectively.

Cert. If. Icates Certification from OEM - Mil Moscow Helicopter plant, that allows Avionams

Cert. If. Icates Certification from OEM - Mil Moscow Helicopter plant, that allows Avionams JSC to perform complete overhaul and upgrade/modifications on Mil Mi-8/17 helicopters and their variants both for civil and military purposes Civil Military

Cert. If. Icates Certification from AR MAK* /Aviation register of the Interstate Aviation Committee

Cert. If. Icates Certification from AR MAK* /Aviation register of the Interstate Aviation Committee – Russia/, approving Avionams JSC as a licensed overhaul and repair station for Mi-8, Mi-8 MT, Mi-17, Mi-8 MTV-1 and Mi-17 -1 V helicopters Maintenance Management Organization Exposition /Part 145/ for Mi-8/Mi-17 helicopters approved by Bulgarian CAA, and License for approved maintenance organization issued by Bulgarian CAA

Cert. If. Icates Certificates issued by Bulgarian Mo. D Certificate for overhaul of Mi-8/17

Cert. If. Icates Certificates issued by Bulgarian Mo. D Certificate for overhaul of Mi-8/17 helicopters Certificate for overhaul of Mi-24 D helicopters Certificate for overhaul of AI-9 V APUs Certificate for overhaul of VR-14 Main gearbox

Cert. If. Icates Export/ Import and Transfer of Defense related products Certificate for Export

Cert. If. Icates Export/ Import and Transfer of Defense related products Certificate for Export and Import Certificate for Transfer Both certificates are issued by the Bulgarian Government and entitle Avionams JSC to conduct the import, export and transfer of Defense related products and weapons, specified in the List of Weapons.

Cert. If. Icates NATO Classified Facility security clearance certificate supplemented by a certificate for

Cert. If. Icates NATO Classified Facility security clearance certificate supplemented by a certificate for compliance of the company’s registry with NATO Security regulations

Cert. If. Icates Quality assurance Avionams repair plant has satisfied the quality assurance requirements

Cert. If. Icates Quality assurance Avionams repair plant has satisfied the quality assurance requirements laid down by NATO in its AQAP 2110 In 2008 the plant’s quality management system has been assessed against ISO 9001: 2015 requirements and certified by the German certification group “Germanischer Lloyd”

contract relat. Ions Our company has contracts with Russian Helicopters JSC pertaining to design,

contract relat. Ions Our company has contracts with Russian Helicopters JSC pertaining to design, technological and documentation support for Mi-8/Mi-17 helicopters and their civil and military variants as well as for Mi-171 helicopters. In order to guarantee the authenticity of overhauled aggregates or the authenticity of aggregates and spare parts purchased during the overhaul of aircraft, Avionams keeps contract relations with the Russian State Research Institute of Civil Aviation – Gos. NII GA Avionams JSC is in contractual relations with Rosoboronexport JSC for the performance of various contracts for supply of aviation equipment, for overhaul of main aggregates by licensed Russian repair facilities, for demilitarization of helicopters, for upgrades and service life extension as well as VIP refurbishment of interior.

Documentat. Ion Our library contains legal copies of all pertinent technological, repair and maintenance

Documentat. Ion Our library contains legal copies of all pertinent technological, repair and maintenance documentation issued by: Mil Design bureau Kazan helicopter plant Ulan Ude aviation plant Sukhoi design bureau Russian aircraft corporation Mi. G Aero Vodochody The information in our library is updated regularly on a subscription basis.

personnel The company’s success is built on a team of highly skilled and well

personnel The company’s success is built on a team of highly skilled and well trained professionals. The company employs more than 300 people, of which 125 engineers and 93 technicians. We have our own internal training center, that takes care of all necessary theoretical and practical training, examinations and personnel validation. Avionams had excellent safety record regarding reliability and airworthiness of aircraft, overhauled at its premises. For over 50 years there has not been a single aircraft accident caused by technical failure of vital onboard power units.

Contacts 2, “Tzar Simeon” str. 4023 Plovdiv, Bulgaria phone: +359 32 / 62 89

Contacts 2, “Tzar Simeon” str. 4023 Plovdiv, Bulgaria phone: +359 32 / 62 89 84 Fax: +359 32 / 63 21 75 E-mail: office. pld@avionams. com For further information please visit our website at: www. avionams. com