ADVANCEMENTS IN POWERTRAIN TEST ENVIRONMENT DELIVERING PRODUCTIVITY THROUGH

ADVANCEMENTS IN POWERTRAIN TEST ENVIRONMENT DELIVERING PRODUCTIVITY THROUGH STRATEGIC CHOICE OF TEST ENVIRONMENT Dr. Philip Lawson 30 Nov 2017 – AVL Product Development in Motion Confidential © 2017

ADVANCEMENTS IN POWERTRAIN TEST ENVIRONMENT Outline Why? • Motivations • Brief history of Powertrain Testing at JLR What? • Increasing Productivity through Shift & Expand How? • Key enablers to deliver Shift & Expand strategies

ADVANCEMENTS IN POWERTRAIN TEST ENVIRONMENT Background & Motivation Jaguar Land Rover Retail Sales Volumes by FY Jaguar E-Pace Jaguar F-Pace Land Rover Discovery Range Rover Velar

ADVANCEMENTS IN POWERTRAIN TEST ENVIRONMENT Background & Motivation Since 2011: • Doubled internal Engine Test activity • Tripled internal Chassis-Dyno Test activity • 15 x increase in outsourced test activity Testing Effectiveness Four Levers Internal capacity increase largely due to Testfield Efficiency Projects “Holistic Powertrain Development & Test Productivity Optimisation at Jaguar Land Rover” J. Houldcroft et. al. 5 th International Symposium on Development Methodology, 2013 4

ADVANCEMENTS IN POWERTRAIN TEST ENVIRONMENT Background & Motivation – SAE 2016 -01 -0982 5

ADVANCEMENTS IN POWERTRAIN TEST ENVIRONMENT Background & Motivation Testing Effectiveness Four Levers Reuse Data Effectiveness Shift & Expand Reduced Testing Efforts in Strategic Environment As-is State Expanding Product Portfolio Efficiency Gains New Testing Effort New Technologies

ADVANCEMENTS IN POWERTRAIN TEST ENVIRONMENT Shift and Expand Strategy 7

ADVANCEMENTS IN POWERTRAIN TEST ENVIRONMENT Key Enablers Adoption of Shift & Expand test methodologies requires significant investment in… People Test Field Effectiveness Facility Process 8

ADVANCEMENTS IN POWERTRAIN TEST ENVIRONMENT Process Investment - Operational Readiness “Customer” Relationship Management 9

ADVANCEMENTS IN POWERTRAIN TEST ENVIRONMENT Process Investment – Customer Relationship Management AVL Tech Centre Coventry AVL Graz 10

ADVANCEMENTS IN POWERTRAIN TEST ENVIRONMENT People Investment – Importance of Training Team Growth & Development Team Size Ramp Skill Ramp Productive Facility Training Cell in Graz TCC in Coventry Project Timeline 11

ADVANCEMENTS IN POWERTRAIN TEST ENVIRONMENT Facility Investment 12

ADVANCEMENTS IN POWERTRAIN TEST ENVIRONMENT Summary & Conclusions Facility People Process Level 4 Apprenticeship & development of Technician population JLR is investing significant capital to ensure that Project process and common goal of operational our facility meets the needs of our business status Continued upgrade and advancement of existing facility Customer relationship management Enabled global connectivity Process oriented culture with “swim lane” processes Invested in Research capability, joint AVL – JLR Technical Centre, New Propulsion Development developed in advance of Centre. training and ramp-up Established Technical Training Team Specialist training in the test field environment Up-skilling existing population While Technology changes can be “bought in”, it is essential to develop People and Teams Making use of new rapidly deployed modular cells to ensure capability and capacity availability for JLR 13

THANK YOU Dr. Philip Lawson Senior Manager Emissions Testing M +44(0)7469 405229 Jaguar Land Rover W/1/26 Abbey Road, Whitley Coventry CV 3 4 LF, UK jaguarlandrover. com plawson 1@jaguarlandrover. com 14

BACKUP MATERIAL 15

ADVANCEMENTS IN POWERTRAIN TEST ENVIRONMENT Shift and Expand Strategy Chassis-Dyno Test Cell Plant & HVAC Dilution Tunnel Data Acquisition Particle Mass Raw Meas. Particle Number Raw Meas. Mixing Tee Cooling Fan CAT 3 CAT 1 CAT 2 Dilution Air Dilute Gas 4 WD Dyno 16

ADVANCEMENTS IN POWERTRAIN TEST ENVIRONMENT Shift and Expand Strategy Powertrain (Vehicle-in-Loop) Test Cell Data Acquisition Cooling Fan Raw Meas. CAT 3 CAT 1 CAT 2 Exhaust Flow Meas. 4 WD Wheel Hub Dyno 17

ADVANCEMENTS IN POWERTRAIN TEST ENVIRONMENT Shift and Expand Strategy Engine-in-Loop Test Cell Road Speed Trace Vehicle Simulation Raw Gas Analysis Dyno Cat 1 Engine Cat 2 Exhaust Flow Measurement 18

ADVANCEMENTS IN POWERTRAIN TEST ENVIRONMENT Shift and Expand Strategy Engine-in-Loop Test Cell Road Speed Trace Vehicle Simulation Catalyst Simulation Raw Gas Analysis Dyno Engine Exhaust Flow Measurement 19