ADq IK Theme Get To The Root Cause

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ADq. IK Theme: Get To The Root Cause Advik Hi-Tech Pvt. Ltd. 1

ADq. IK Theme: Get To The Root Cause Advik Hi-Tech Pvt. Ltd. 1

ADq. IK Example Shaft Fitment Problem Body ID Undersize by 20 micron Tool life/

ADq. IK Example Shaft Fitment Problem Body ID Undersize by 20 micron Tool life/ correction not followed Advik Hi-Tech Pvt. Ltd. 2

ADq. IK Advik Hi-Tech Pvt. Ltd. 3

ADq. IK Advik Hi-Tech Pvt. Ltd. 3

Problem Solving Process ADq. IK Problem Statement Cause Validation Root Cause Identification Countermeasures Advik

Problem Solving Process ADq. IK Problem Statement Cause Validation Root Cause Identification Countermeasures Advik Hi-Tech Pvt. Ltd. 4

Example- 5 Why Advik Hi-Tech Pvt. Ltd. ADq. IK 5

Example- 5 Why Advik Hi-Tech Pvt. Ltd. ADq. IK 5

Case Study ADq. IK “To eliminate the defect of A 247 Lever movement Jam

Case Study ADq. IK “To eliminate the defect of A 247 Lever movement Jam “ Advik Hi-Tech Pvt. Ltd. 6

ROOT CAUSE ANALYSIS ADq. IK Symptoms- Incomplete Equalizer movement Problem/ Cause- Undersize cavity Root

ROOT CAUSE ANALYSIS ADq. IK Symptoms- Incomplete Equalizer movement Problem/ Cause- Undersize cavity Root Cause- Worn out Slider Advik Hi-Tech Pvt. Ltd. 7

ACTION TAKEN ADq. IK To increase punch hardness nitriding process added instead of hardening

ACTION TAKEN ADq. IK To increase punch hardness nitriding process added instead of hardening so it will be hardness up to 58 to 60 HRC After correction give identification punch dot both cavity 224116, 224316 inside hole OK Profile Cavity No 224116 Advik Hi-Tech Pvt. Ltd. OK Profile Cavity No 224316 8

A 3 -Problem Solving Sheet Advik Hi-Tech Pvt. Ltd. ADq. IK 9

A 3 -Problem Solving Sheet Advik Hi-Tech Pvt. Ltd. ADq. IK 9

ADq. IK Root Cause Analysis- Live case Dimension 1. 2 undersize More depth of

ADq. IK Root Cause Analysis- Live case Dimension 1. 2 undersize More depth of Cut at back facing opr. Width (10 mm) Oversize Tool travel more Play in tool holder Incorrect Job clamping Chips on resting face Parts worn out Life over Forced deterioration Advik Hi-Tech Pvt. Ltd. More depth of cut Depth variation in casting stage Cavity pin worn out Incorrect Job clamping Cavity pin undersize Weak pulling force Life over Forced deterioration Incorrect pin size 10

ADq. IK TRC MRC Advik Hi-Tech Pvt. Ltd. 11

ADq. IK TRC MRC Advik Hi-Tech Pvt. Ltd. 11

Management Root Cause ADq. IK Slider worn out To increase punch hardness nitriding process

Management Root Cause ADq. IK Slider worn out To increase punch hardness nitriding process added instead of hardening so it will be hardness up to 58 to 60 HRC No mechanism CTQ not define APQP not effective OK Profile Cavity No 224116 Advik Hi-Tech Pvt. Ltd. 12

ADq. IK Presentation Guide Advik Hi-Tech Pvt. Ltd. 13 13

ADq. IK Presentation Guide Advik Hi-Tech Pvt. Ltd. 13 13

ADq. IK Presentation Guide- Sample Business Target: Reduction of Internal Rejection from 3% to

ADq. IK Presentation Guide- Sample Business Target: Reduction of Internal Rejection from 3% to 2. 76% 6. 00 Rejection Trend 5. 00 4. 00 3. 20 3. 10 3. 00 2. 20 2. 70 2. 80 2. 90 2. 80 Defect Trend 2. 60 2. 70 2. 60 2. 76 Contribution 2. 00 1. 00 0. 00 Jan 17 Actual 3. 00 2. 20 BP 3. 5 2. 9 2016 Feb 17 3. 20 2. 9 Mar 17 3. 10 2. 9 Apr- May 17 17 2. 80 2. 90 2. 8 Jun 17 2. 70 2. 8 Jul 17 2. 60 2. 8 Aug- Sep 17 17 2. 80 2. 70 2. 8 Sub Part Analysis Advik Hi-Tech Pvt. Ltd. Oct- Nov- Dec- BP'1 17 17 17 7 2. 60 2. 76 2. 7 2. 8 Problem Description 14

ADq. IK 5 Why Analysis Validated Cause Why-1 Why-2 Why-3 Why-4 Why-5 Root Cause

ADq. IK 5 Why Analysis Validated Cause Why-1 Why-2 Why-3 Why-4 Why-5 Root Cause Advik Hi-Tech Pvt. Ltd. 15

ADq. IK Action Plan- Sample Action Effectivessness monitoring 2017 5 4 3. 6 Scrap

ADq. IK Action Plan- Sample Action Effectivessness monitoring 2017 5 4 3. 6 Scrap in % 3. 5 3 2. 5 2 1. 5 1 0. 5 0 2016 Jan Feb Advik Hi-Tech Pvt. Ltd. Mar Apr May Jun Month Jul Aug Sep Oct Nov Dec 16

ADq. IK Thank You All Advik Hi-Tech Pvt. Ltd. 17

ADq. IK Thank You All Advik Hi-Tech Pvt. Ltd. 17