Addi Flex Biodegradability A visionary easytouse and safe
Addi. Flex® Biodegradability A visionary, easy-to-use and safe solution for the problem of plastic waste Eugen Karl Mössner Add-X Biotech For 1ο ΠΑΝΕΛΛΗΝΙΟ ΣΥΝΕΔΡΙΟ ΣΥΣΚΕΥΑΣΙΑΣ, ΤΡΟΦΙΜΩΝ & ΠΟΤΩΝ
Today, we have a huge problem: Plastic Waste
Addi. Flex: Biodegradability solutions One reason for the waste problem is polyolefins (e. g. , used in carrier bags) Example: § ~8’ 000’ 000 carrier bags are used each year in a typical EU country. § Up to 80% of them end up in the nature
Addi. Flex: Biodegradability solutions The waste problem is omnipresent, e. g. in backyards in Africa on waste mountains in England on waste fields in other countries
Solution: Biodegradability We mimic nature by using the environmental forces of heat, oxygen and sunlight to cause degradation leading to biodegradation
Addi. Flex: Biodegradability solutions The difference from Biodegradability: Instead of plastic waste fertile earth
Addi. Flex: Biodegradability solutions What is Biodegradability? A technology for degrading plastics § Biodegradable technologies depend on plastics in a biologically active environment (e. g. compost). The destruction of the material happens directly through the consumption by microbes. § Biodegradable technologies are different from degradable and oxodegrable technologies. Here the primary degradation depends on any combination of light, heat, stress and air. And then the consumption by microbes.
Addi. Flex: Biodegradability solutions What is Addi. Flex®? The Solution for Polyolefin Biodegradability Addi. Flex® is an eco-intelligent system of additives. The effects of adding Addi. Flex® to your plastics are: § Reduction of the Waste volume through complete biodegradation § Ecological Benefits § Economical Benefits § Less Energy § Mastering new legal requirements
Addi. Flex: Biodegradability solutions The features of the Addi. Flex® system § The most cost effective additive – less material for the same result. § The most effective additive on the market – initiation time could be controlled. § The highest quality and durability – high process ability in the manufacturing process. § The only oxo-biodegradable technique on the market suitable for basically all plastic processes.
Addi. Flex: Biodegradability solutions Overview on the benefits of Addi. Flex® § § § Complete bio-degradation 80%-90% waste reduction (in weight, not volume) Conventional raw materials and natural modfiers No toxic by-products (e. g. , methane) Less energy input vs. competitive products
Addi. Flex: Biodegradability solutions What happens when you add Addi. Flex® to your plastics (=polyolefins)? Microbes digest the biodegradable components and provide greater surface Temperature and oxygen will initiate the molecular breakdown of the polymer chains of the polyolefins: CH 3 -CH 2 -(CH 2)n-CH 2 -CHO 2 CH 3 -CH 2 -(CH 2)n-CH 2 -CH 3 -CH 2 -(CH 2)n-CH 2 + O 2 Reducing the molecular weight Weakening the structure The surface becomes hydrophilic and assists the third process: Microbes digest the polymer fragments. Result: H 2 O, CO 2 and biomass (no toxic breakdown componets).
Addi. Flex: Biodegradability solutions Why is the Addi. Flex® system unique? It allows to controll the time for. . . Situation 1 Storage Use Degradation or Situation 2 or Situation 3 (e. g. Littering) Controlled Service Life and tailored Degradation
Addi. Flex® in Action: Examples of Applications
Addi. Flex: Biodegradability solutions Addi. Flex® - applied in a carrier bag HDPE + 2 % Addi. Flex® HES + 10 % Ca. CO 3 Masterbatch containing Calcium carbonate at 18µ - 25µ film thickness = Biodegradable Carrier bag Storage Use Degradation 6– 12 3 12 -48 [months] Depending on the disposal system
Addi. Flex: Biodegradability solutions Addi. Flex® - applied in a carrier bag HDPE + 3% Addi. Flex® HES + up to 30 % Ca. CO 3 e. g. 54% Ca. CO 3 Masterbatch containing Calcium carbonate at 25µ film thickness = Biodegradable Carrier bag Storage Use Degradation 6– 12 3 12 -48 [months] Depending on the disposal system
Addi. Flex: Biodegradability solutions Addi. Flex® - applied in another carrier bag HDPE + 5% Addi. Flex® HES + 20% Ca. CO 3 e. g. 27% Ca. CO 3 Masterbatch containing Calcium carbonate = Biodegradable Carrier Bag Storage Use Degradation 6– 12 3 9 -24 [months] Depending on the disposal system
Addi. Flex: Biodegradability solutions Addi. Flex® - applied in a bread pack LDPE + 3 % Addi. Flex® HES = Biodegradable Bread pack Storage Use Degradation 3 -6 3 12 -48 [months] Depending on the disposal system
Addi. Flex: Biodegradability solutions Addi. Flex® - applied in refuse sacks Recycled PE + 5% Addi. Flex® HES + up to 20% Ca. CO 3 e. g. 27% Ca. CO 3 Casterbatch containing Calcium carbonate = Biodegradable Refuse sacks Storage Use Degradation 6 -12 3 9 -48 [months] Depending on the disposal system
Addi. Flex: Biodegradability solutions Addi. Flex® applied in food trays PP + 5% Addi. Flex® HES + up to 20% Ca. CO 3 e. g. 27% Ca. CO 3 Masterbatch containing Calcium carbonate = Biodegradable Food trays Use Storage Use Degradation 3 -12 1 -3 9 -36 [months] Depending on the disposal system
Addi. Flex: Biodegradability solutions Addi. Flex® applied in a mushroom punnet after ca. 8 -10 weeks outdoor weathering PP + 5% Addi. Flex® HES + up to 20% Ca. CO 3 e. g. 27% Ca. CO 3 Masterbatch containing Calcium carbonate = Biodegradable Mushroom punnet Use Storage. Use Degradation 3 -6 1 9 -36 [months] Depending on the disposal system
Addi. Flex: Biodegradability solutions Addi. Flex® applied in a vending cup PP + 5% Addi. Flex® HES + 50% Ca. CO 3 Masterbatch containing Calcium carbonate multilayer = Biodegradable Vending cup Use Storage. Use Degradation 3 -6 3 60 [months] Depending on the disposal system
Addi. Flex: Biodegradability solutions Addi. Flex® applied in a nursery pot PP + 5% Addi. Flex® HE + 50% Ca. CO 3 Masterbatch containing Calcium carbonate Wood flower = Biodegradable Nursery pot Use Storage. Use Degradation 12 3 60 + [months] Depending on the planting system and species
Addi. Flex: Biodegradability solutions Addi. Flex® applied in a 1 l plant pot PP + 5% Addi. Flex® HES + 50% Ca. CO 3 Masterbatch containing Calcium carbonate or ground wood = Biodegradable Plant pot Use Storage. Use Degradation 6 3 - 12 60 + [months] Depending on the cultivation system and species
Addi. Flex: Biodegradability solutions Addi. Flex® applied in a duster cloth PP / PE + 6% Addi. Flex® A = Biodegradable Duster cloth Use Storage. Use Degradation 6 3 - 12 3 [months] Depending on the cultivation system and species
Addi. Flex® System: Independet Performance Tests
Addi. Flex: Biodegradability solutions Research and Performance Tests: Addi. Flex® has proven to be effective § We actively invest in research. Therefore we also collaborate with industry partners and universities § Much supporting scientific data on Addi. Flex® has been provided by well recognized independent testing laboratories, such as: SP Swedish National Testing and Research Institute CNEP Centre National d’Evaluation de Photoprotection Bodenlabor Dr. Galli
Addi. Flex: Biodegradability solutions Addi. Flex® Performance Test: Storage, Use and Degradation behaviour
Addi. Flex: Biodegradability solutions Increase of 66% of photo-oxydation with addition of Omyalene + 66% of photooxydation with Masterbatch containing calcium carbonate (Ca. CO 3) This is an essential property in case the application is littered.
Addi. Flex: Biodegradability solutions Reduction of 15% of Production Cost with Omyalene and Addi. Flex® 15% reduction of production costs through an addition of + 20 -30 % of Ca. CO 3 masterbatch containing Calcium carbonate + 3% Addi. Flex
Addi. Flex: Biodegradability solutions Addi. Flex® System Performance Application Let down Thickness % Addi. Flex® Fruit & Vegetable T-shirt bags HDPE 9µ 1. 5% HES Carrier bags LD / HD 18 µ -25 µ 3 % HE / HES Food trays PP ca. 300 µ 5 % HES Injection moulded parts PP ca. 500 µ 6 % HES All applications are subject to customer/enduser specification and will be tailored to have optimised properties in storage, use, degradation and economics.
Addi. Flex: Biodegradability solutions Addi. Flex® Products Product Addi. Flex A Addi. Flex HES Typical Letdown 10% - 20% 3% - 6% 1. 5% - 6% Letdown polymers LLDPE, HDPE LLDPE, HDPE Typical applications Compost bags, mulch film Carrier- and waste- disposal bags, mulch film Food grade odour Non-odor food grade Combined Photoand Oxobio-degradation Non-odor food grade Accelerated Photoand Oxobio-degradation
Addi. Flex: Biodegradability solutions Let’s invest in a fertile future: Biodegradability
Addi. Flex: Biodegradability solutions Let’s invest in a fertile future: Biodegradability 2% plastic
Interested? § Do you have a question? § Would you like to do a Addi. Flex®-test with your product? § We are here to help you: Eugen Karl Mössner EKM-Produkt@t-online. de ++49 76129953
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