ADCO Circuits Complete Solutions Prototype to Production ADCO

ADCO Circuits Complete Solutions Prototype to Production

ADCO Circuits is… A state-of-the-art electronic manufacturing service provider offering complete solutions: Design • Prototype • Production • Test Flex and Rigid Assemblies • Box Builds BGA • SMT • Through Hole

ADCO is your… ISO/TS-16949 certified strategic partner providing complete electronic manufacturing solutions to the industrial, military, medical and automotive markets requiring adherence to IPC 610 class II and III assembly specifications.

Partnering with ADCO… Allows access to world class process driven manufacturing capabilities and a dedicated staff of customer focused employees utilizing the latest information, manufacturing, and test technologies. ADCO has a 22 -year history of working with customers in an open communication setting, managing their risks, and reacting quickly to changes.

Our Long History… Of providing electronic solutions in diversified markets affords you the opportunity to draw on our extensive core competencies, experience and capabilities.

Background • Privately Held Corporation Since 1981 • ISO and TS Certification by Det Norske Veritas (DNV) • 43, 000 sq. ft. Facility • Employ 80 People in Manufacturing, Engineering, and Administration • ERP System Augmented by Online Systems for Documentation, Vendor Management, and Quality Control.

Organization A. Damman President M. Damman Sales Mgr B. Beauchamp Contracts and Office Mgr. S. Carleton Quality Mgr. M. Jong Purch Mgr. Sales Engineer Accounts Payable Quailty Engineer Buyers Sales Admin. Shipping and AR Trainer Expeditor Human Resources Incoming Insp. Order Entry Inspectors G. Creighton Plant Mgr. Mfg. Engineer Project Mgmt/Doc. Automated Mfg. Test Supervisor Test Techs Assembly Stock Room

Initiatives • Facility Improvements • Manufacturing Equipment Enhancements • Advanced Production Scheduling (APS) • Auto-Replenishment System w/ Major Distributors • Microsoft Sharepoint Team Services Web Based Customer Communication System

Diverse Customer Base u Industrial - 54% u Telecom/Computers - 3% u Automotive - 17 % u Medical - 12 % u Military/ Aerospace - 13 % u R and D - 1%

On-Line Documentation • Document Control Procedures to ISO/TS-16949 • Auto Creation Process For Items and BOM’s From Customer Data For Quick Launch • All Documents Stored Electronically • Revision Control, Both Customer and ADCO Levels • Customer and ADCO Part Numbers – Easy Communication • Online Work Flow System Enabling Quick ECN and Deviation Processing

Documentation Control • Component Specs: Dwg. , Mfg. Pt. Number, or Generic Description • Mfg. Control Plan: Routing, Drawings, and Visual Aids • Formal Procedures Control Indirect Process’s Such As APQP, ECN, Receiving Inspection, Calibration, … • ECN’s Control Ongoing Customer and ADCO Changes • Deviations Control One Time Changes

Contract and Program Management • Flexible Contract / Scheduling Systems (Fixed, Kan-ban, Rolling Releases and F/C) • Designated Project Manager • Microsoft Sharepoint Team Services Web Based Communication System For Project Timeline Updates • APQP Launch Process • Contract Administrator Oversees Scheduling “Post Launch” • ERP Based APS Generates Material and Capacity Plan and Simulations • Prototype Management Process

Material Planning and Control • • • Fully Integrated ERP System Material Procurement Authorizations Per Contract Supplier Rating and Approval System Major Distributors Online Via Auto Replenishment System Automated PO Release and Material Expediting Systems 2 Levels Of Incoming Inspection Process Automated Stockroom, Barcodes, and Point Of Use Systems APS and Other Tools Enable Quick Reaction To Schedule Changes Outside Process’s Fully Integrated and Controlled

Supply Chain Management and Risk • End Customer – Demand Model, Continuous vs Spot Demand – Leadtime Expectation • ADCO Customer – Inventory Management, Lean vs Stock – Design Lifecycle, Short vs Long – Demand Model, Continuous vs Spot Demand • ADCO – Contract Definition and Resultant Plan – Firm Schedule / Kanban / Forecast & Releases – Material Authorization Timeline – Production: Initial Launch 4 wks, Repeat Orders 2 -4 wks • ADCO Supplier – Custom Fabricator vs Distributor – Min. , Mult. , NCNR – Leadtime

Service Level 100% Service Level 50% 0% Material Authorization 4 Week 8 Weeks 12 Weeks Factors to Consider: • Leadtime • Non-Cancelable/Non-Returnable • 20/80 Rule • Product Life Cycle

Flexible Manufacturing • • Formal DFM During Quote and Project Launch Custom Process Development Custom Tooling Development Dedicated Cells of Mfg for Assy Build, Box Build, System Test, etc. Prototype Build Process for DV and PV ECN and Deviation Process Online For Quick Implementation Of Changes SMT Flexlines: 8 Carts and 450+ Feeders Allows For Quick Setup Machine Programming From Gerbers

Flexible Manufacturing • Reflow/Wave Profile Development & Control • 2 D Vision Solder Printer, Solder Height SPC Controlled • No Clean Solder Paste Process • Fine Pitch SMT and Micro BGA Processes • Moisture Sensitive and Shelf Life Control • IPC 610 Class II and III • High Temp Soldering • Automated Conformal Coating and Potting • Cable and Harness Manufacturing • IC Programming

Box Builds • Dedicated Tools and Work Stations • Approved Vendors for Custom Fabricated Items (Enclosures, Cables, Etc. ) • FAI and Incoming Inspection Process For Fabricated Items and Associated Artwork, Logo, etc. • ADCO Developed Visual Aids and Work Instructions To Control Assembly Process • Burn In and Test

Test • Staff of Degreed Engineers Dedicated to Test • Formal Test Plan Development • HP 3070 ICT Fixture Development • Functional Performance Test Development • Manual and Automated Test • Burn In • Continuous Improvement of Test Platforms and Plans

Prototypes • Production Versus Prototype PWB Vendors • Availability of Parts • Standard Expected Leadtimes – 1 to 2 Days Documentation Setup – 1 to 3 Days Component Sourcing – ? Days Component Leadtimes (5 Day PWB Leadtime Typical) – 5 or Less Days Manufacturing

Quality Assurance • ISO/TS-16949 Certified by Det Norske Veritas • Other Standards: GMP, Mil-Q-9858, Mil-I-45208, ESD Std 1686, UL, CSA • On Line Quality Data Collection System For Yield and Defect Data • Management TQM Meetings • Formal Procedures and Work Instructions • Calibration and Preventative Maintenance Systems • Corrective Action System Used For Both Customers and Vendors • Internal Trainer and Training Room • APQP/FMEA/PPAP • Incoming Inspection of Fabricated Items

Engineering Services • Design By Established Network Of Partners • Manufacturability Reviews • Test Development • Engineering Prototypes • Packaging

Depot Repair Services • Safety Stock for Overnight Delivery • Field Defect Data Tracking • Monthly or Quarterly Reporting

ADCO Offers the BEST VALUE • Leader in Medium Volume Electronic Manufacturing • Stability and Financial Strength • Broad Customer Base and Capabilities • Commitment to TQM and Continuous Improvement • ISO/TS 16949 • State of the Art Manufacturing Facility and Equipment • Controlled Processes and Procedures • Extensive Test Capability • Responsive Service and Flexibility • Ability To React Quickly To Change

Equipment List (Partial Listing) • AXIAL SEQUENCER/DYNAPERT 60 STATION • AXIAL INSERTER/DYNAPERT VCD-F • DIP INSERTER/AMISTAR CI -3000 • WAVE SOLDER MACHINE/ELECTROVERT VECTRON WITH ULTRASONIC FLUXER and CHIP WAVE • • • IN-LINE AQUEOUS WASH/ELECTROVERT HYDROSTATION WITH DEIONIZED WATER • DEVICE PROGRAMMER/DATA I/O 3900 • IN-CIRCUIT TESTER/GENRAD 2275 and HP 3070 SERIES II • SOLDER STENCIL PRINTER /MPM UP 500 ULTRAPRINT 500 AUTOMATIC WITH VISION CONFORMAL COAT/SCS 4393 and PCV-1 U. V. CURE OVEN • SOLDER VOLUME INSPECTION/CYBEROPTIC LASER SECTION MICROSCOPE LSM-500 BURN-IN CHAMBER (HOT/COLD)/DELTA DESIGN 9059 and BLUE M • REPAIR STATION/AIR-VAC PCBRM-10 • GLUE MACHINE WITH VISION /CAMELOT SYSTEM 5000 • SMD REPAIR STATION/APE CHIPMASTER SMD-1000 • SMD PICK and PLACE/SIEMENS SIPLACE S 25, UNIVERSAL GSM 1 and GSM 2 • AUTOMATIC WIRE CUTTER/STRIPPER /EUBANKS 026000 • CONVECTION DOMINANT REFLOW /CONCEPTRONIC HVC Series 70 • CLEANLINESS TESTING/IONOGRAPH 500 SMD • • SMT LINE CONVEYOR and UNLOADER and LOADER/CONVEYOR TECHNOLOGIES PROCESS TEMPERATURE PROFILER /SUPER M. O. L. E. THIN DATA RECORDER • • SEMI AQUEOUS BATCH CLEANER /ECD WITH TERPENE SOLVENT SOLDERABILITY TESTING/TEST COR 100 and MOUNTAIN GATE ENG SAT 100 • COMMUNICATIONS/MICROSOFT EXCHANGE e -MAIL and SUPPLY TECH EDI • MATERIAL HANDLING/TWO HANEL ROTOMAT /CAROUSEL INVENTORY STORAGE SYSTEMS

ADCO Circuits www. adcocircuits. com Phone: 248. 853. 6620 Fax: 248. 853. 6698 E-mail: sales@adcocircuits. com