Accessories Fluid Handling Training Accessories Material Filters Click

Accessories Fluid Handling Training

Accessories- Material Filters Click to edit Master subtitle When using an extrusion gun (e. g. style dispensing a bead) it is typically not necessary to filter the product if application tip diameters are large enough. 2 Fluid Handling 300 Level © 2006 Ingersoll Rand Company

Accessories- Material Filters Airless Spraying Click to edit Master subtitle style Airless spraying is based on the application of pressure to a fluid with a high-pressure pump. The high-pressure fluid is directed trough a small orifice. As the material exists the orifice and goes to ambient pressure, the material rapidly expands and breaks into fine particles, a process commonly referred to as “atomization”. The size of the spray orifice determines the amount of fluid filtration required. Impurities, dried particles and other particles that are larger than the orifice will plug its opening. Therefore most spray systems require some degree of fluid filtration. • Make sure to select a filter with an orifice smaller than the diameter of the tip orifice. • Select a large filtering surface if flow rate is important this will reduce cleaning frequency. 3 Fluid Handling 300 Level © 2006 Ingersoll Rand Company

Accessories- Material Filters Choosing the right Filter It is. Click necessary balance the appropriate size spray tip with the proper meshed totoedit Master subtitle style fluid filter: • To avoid lost production due to clogging and cleaning of spray tips. • To avoid damaging or changing the material and its characteristics by having too fine of filtration. • To minimize material pressure drop over the filter(finer filter has more pressure loss than a more coarse filter element). • To reduce the plugging of the filter(the finer the screen the more quickly it plug). High pressure can cause a plugged filter screen to collapse or break in some instance. • To reduce the required frequency of filter cleaning or replacement. When filtering a material the filter must be continuously maintained to be effective 4 Fluid Handling 300 Level © 2006 Ingersoll Rand Company

Accessories- Material Filters Typical Installation Where Material Click is tothe edit Master. Filter! subtitle style 5 Fluid Handling 300 Level © 2006 Ingersoll Rand Company

Accessories- Material Filters ARO Filters Range Click to edit Master subtitle style See Page 68 Piston Pumps 6 Fluid Handling 300 Level © 2006 Ingersoll Rand Company

Accessories- Follower Plates Click to edit Master subtitle style The follower plates are used with the single or two post ram, is designed to provide positive priming pressure for pumping high viscosity materials. It also isolates the material in the drum from air while the drum is emptied, simultaneously protecting the material from outside contaminants. As the material is evacuated from the drum, the plate cleans the sides of the drum and minimises any material waste at the bottom of the drum. As material viscosity increases the amount of flow from a pump decreases. Single & Two post rams with follower plates are recommended when viscosities are higher than 3000 c. Ps. Follower Plates should be considered with any material that does not easily seek its own level in a drum. Usually we use follower plates with flat wiper seals with viscosities up to 25, 000 c. Ps. Over these viscosities we advise the use of double flat wipers or double “Tube type” wipers 7 Fluid Handling 300 Level © 2006 Ingersoll Rand Company

Accessories- Follower Plates Our Range for 20 -30 liters Click to edit Master subtitle style Wiper Material • Nitrile • Polyurethane • EPR • Polyethylene/Urethane Material Mounting Footprint • Carbon Steel • Stainless Steel Mounting footprint is strictly a reference letter used to simplify the matching of pumps to follower plates and related accessories. • A-B-C-D • Carefully when Selecting! Follower Plate Adapter for “A” Mounting 8 Fluid Handling 300 Level © 2006 Ingersoll Rand Company

Accessories- Follower Plates Our Range for 200 liters Click to edit Master subtitle style Wiper Material • Nitrile • Polyurethane • EPR • Polyethylene/Urethane • Viton 9 Material • Carbon Steel • Aluminium Teflon/Coated Fluid Handling 300 Level © 2006 Ingersoll Rand Company Mounting Footprint Mounting footprint is strictly a reference letter used to simplify the matching of pumps to follower plates and related accessories. • A-BBe careful when Selecting!

Accessories- Lifts & Rams Selection IR/ARO single two. Master post ramssubtitle are designed to make easy and quick replacement Click toand edit style of pails and drums by the lifting of the pump. The use of rams with follower plates improves pumping results by exerting a continuous and modulating pressure on the surface of the pumped material. • Single rams will have a maximum thrust of 240 da. N To pump 3000 to 25 000 c. Ps material • Two post Rams standard 480 da. N To pump 3000 to 300 000 c. Ps material • Two post rams Extra Heavy-Duty 700 da. N • da. N= deca. Newton 10 To pump 3000 to 1 000 c. Ps material Fluid Handling 300 Level © 2006 Ingersoll Rand Company

Material Conditioning Containers Dimensions Click to edit Master subtitle style 11 Fluid Handling 300 Level © 2006 Ingersoll Rand Company

Material Conditioning Containers Dimensions Click to edit Master subtitle style 12 Fluid Handling 300 Level © 2006 Ingersoll Rand Company

Material Conditioning Containers Dimensions Click to edit Master subtitle style 13 Fluid Handling 300 Level © 2006 Ingersoll Rand Company

Material Conditioning Containers Dimensions Click to edit Master subtitle style 14 Fluid Handling 300 Level © 2006 Ingersoll Rand Company

Accessories- Fluid Regulators Downstream Click to edit Master subtitle style ARO IDL= Improved Design Line Fluid Pressure outlet Regulated Fluid Pressure Inlet Non Regulated 15 Fluid Handling 300 Level © 2006 Ingersoll Rand Company

Accessories- Fluid Regulators Downstream ARO edit Master Fluid. Click Pressureto Regulators are used tosubtitle reduce thestyle fluid pressure delivered from a pump. Regulators are designed to deliver constant fluid pressure based upon the inputs or setting of the regulator. Fluid regulators should be placed as close as possible to the point of application. Fluid filtration placed before the fluid regulator will protect it from contamination. Fluid regulators can be controlled remotely through a pneumatic signal or manually. The ARO I. D. L. Fluid Regulator features smooth consistent pressure regulation with easy-turn adjustment. Patented easy-access seat plug permits immediate service access to the regulator’s ball and seat. Patented “floating” ball and seat design maintains proper regulation, even during significant fluctuations in line pressure. 16 Fluid Handling 300 Level © 2006 Ingersoll Rand Company

Accessories- Fluid Regulators How does it work! • The fluid regulator closes and stops fluid flow when the pressure in the hose downstream of the regulator is greater than the set regulator pressure (in free flow situation with no back pressure the regulator will not work. • The input fluid pressure should be approximately 40% higher than the regulated pressure. • For good control in a pneumatic regulated system a stable air supply is required. • Fluid supply pulsation should be minimised to help assure good regulator function. Click to edit Master subtitle style 17 Fluid Handling 300 Level © 2006 Ingersoll Rand Company Downstream ARO

The understand on how to use all these accessories and why these for each particular application. Click to edit Master subtitle style 18 Fluid Handling 300 Level © 2006 Ingersoll Rand Company

Accessories- Pulsation Dampeners Are used to control and minimise the pulsation that result from a pressurised Click to edit subtitle system’s stroking action. Master They increase system efficiency, performance, and pump life; decrease maintenance costs and down-time; and protect pipes, meters, valves and instrumentation from pulsation, vibration, and hydraulic shock. Most pulsation dampeners use a bladder or bellows to separate the process fluid from a compressible gas. During the pump’s discharge stroke, fluid pressure displaces the bladder or bellows and compresses the trapped gas. During the following cycle, the momentary interruption of fluid flow causes the compressed gas to expand, forcing the bladder or bellows to push the accumulated fluid back into the discharge line. 19 style Fluid Handling 300 Level © 2006 Ingersoll Rand Company

Accessories- Pulsation Dampeners ARO Range- 1”-2”-3” Click to edit Master subtitle style 20 Fluid Handling 300 Level © 2006 Ingersoll Rand Company

Accessories- Pulsation Dampeners Click to edit Master subtitle style 21 Fluid Handling 300 Level © 2006 Ingersoll Rand Company

Accessories- Pulsation Dampeners Caution! Importante! Click to edit Master subtitle style 22 Fluid Handling 300 Level © 2006 Ingersoll Rand Company

Accessories- Pulsation Dampeners Caution! The Most Important! Click to edit Master subtitle style Results! When not respecting the warning! Air must be supplied to the Air tamer before applying any Fluid Pressure 23 Fluid Handling 300 Level © 2006 Ingersoll Rand Company

Accessories- Over-Run Controls “Arostop” Click to edit Master subtitle style 24 Fluid Handling 300 Level © 2006 Ingersoll Rand Company

Accessories- Over-Run Controls “Arostop” Click to edit Master subtitle style 25 Fluid Handling 300 Level © 2006 Ingersoll Rand Company

Accessories- Air Control Needle Valves Click to edit Master subtitle style A Small Economical device that controls, over-runs of Diaphragm pumps, Piston Pumps, allows you to calibrate the pump speed and air consumption. 26 Fluid Handling 300 Level © 2006 Ingersoll Rand Company