About us us Constitution Promoted by Spark Minda
About us us Constitution Promoted by Spark Minda ( Ashok Minda Group) Purpose To manufacture Starter Motors and Alternators for Agriculture Machinery, Stationary Engine, Construction Equipment and Automotive market. Location Bawal in Haryana Highlight Large quantities of products exported to Magneton a. s. for their European OE market. Technology / Quality Compact size Reduction Gear Starter Motors and Alternators having latest international technology manufactured as per European Quality Standards being introduced in India under MINDA brand 11/3/2020 1 of 44
Key Milestones • FY 2007 -08 : Project started and commenced production for starter subassemblies to MAG Czech Republic Development completed for Starter 12 V 2. 2 to 3 KW • FY 2008 -09 : Starter motor supply started to Sonalika and MAGNETON Commenced production for 4” Alternators 100 th MINDA service dealer appointed • FY 2009 -10 : ISO 9001: 2008 Certification (DNV) Supply started to 5 new customers Development completed for 5”Alternator 37 A, 65 A & 120 A • FY 2010 -11 : 300 th MINDA service dealer appointed World Class validation facilities established in house Development completed for Starter 12 V 3. 5 KW and 24 V 3. 5 KW • FY 2011 -12 : Supply started to 3 new customers Development completed for Starter 12 V 2 KW • FY 2013 -14 : 558 MINDA Service Centre appointed • FY 2015 -16 : Plant relocated to Own Building at Bawal • FY 2016 -17 : Company was acquired by Minda Corporation Ltd. 11/3/2020 2 of 44
Key Milestones FY 2016 -17 • Company was taken up by Minda Corporation FY 2008 -09 • Supply started to Sonalika and FY 2010 -11 • 300 th MINDA service dealer appointed • World Class validation facilities established in house • Development completed for Starter 12 V 3. 5 KW and 24 V 3. 5 KW MAGNETON • Commenced FY 2013 -14 • 558 MINDA Service Centre appointed FY 2015 -16 • Plant relocated to Own Building at Bawal FY 2011 -12 • Supply started to 3 new customers • Development completed for Starter 12 V 2 KW production for 4” Alternators FY 2009 -10 • 100 th MINDA service • ISO 9001: 2008 Certification (DNV) dealer appointed • Supply started to 5 new customers • Development completed for 5”Alternator 37 A, 65 A & 120 A FY 2007 -08 • Project started and commenced production for starter subassemblies to MAS 11/3/2020 3 of 44
Members of Management Team SR. NO NAME 1 Mr. Guruprit Singh 2 Mr. Vivek Bhargava 3 Mr. Arbind Choudhary 4 Mr. Nalin Dave 5 Mr. NK Sharma 6 Mr. Ashish Sharma 11/3/2020 4 of 44
Main OEM customers 11/3/2020 5 of 44
Starter Motor 11/3/2020 Type MGC 93 L Reduction geared, noiseless Nominal voltage 12 V & 24 V Rated power 0. 8 to 3. 5 KW (depending on battery rating) Application Engine Displacement : 2 -4 litres Length 175 mm to 217 mm Weight 3. 0 kg to 6. 4 kg Yoke 75 mm & 95 mm, field coil type Engagement Pre engagement type Pinion drive assembly Supported on ball bearing at both ends Rotation Clockwise & Counterclockwise(viewed from drive end) Protection Dust & Water Operating temperature -40 C to +100°C 6 of 44
Alternator 11/3/2020 Type ACM 42 Classic (with external fan) Nominal voltage 12 V Nominal output 35 A to 120 A Stator diameter 108 mm to 128 mm Weight 3. 9 kg to 5. 4 kg(with pulley) Cut in Speed 1150 rpm (max): 1450 rpm(mar) Set point voltage 14. 3 +/- 0. 3 V at +25°C Regulator Multifunction/ Monofunction Rectifier Press fit, welded Avalanche diodes Rotation Clockwise & Counterclockwise (viewed from pulley end) Protection Dust & Water Operating temperature -40° C to + 100° C 7 of 44
Starter Motor and Its Sub Assembly Body Assy. Solenoid Armature Pinion Drive Assy. Starter Motor 11/3/2020 8 of 44
Online 100% Tests for Starter Motors Armature • Coil Resistance • Surge • High Voltage Flash Stator body • Coil Resistance • Surge • High Voltage Flash Solenoid • Pull in test • Hold on test • Milli volt drop test • Winding balance test • Insulation test • Primary & Secondary travel check • Temperature Compensation • Air Leakage Test Pinion drive assembly • Ultrasonic Cleaning of component • Inspection of Smooth movement of one-way clutch • Slippage Torque Checking Final assembly • No load Performance • Lock/Stall Test • Min. operating Voltage 11/3/2020 9 of 44
Alternator and Its Sub Assembly Rotor Stator Rectifier Regulator Alternator 11/3/2020 10 of 44
Online 100% Tests for Alternators Rotor • Resistance Stator • Coil Resistance • Surge • High Voltage Flash Rectifier • Forward continuity test • Reverse leakage test Regulator • Diode drop test • OCV test • Droop test • Frequency test • Flash test Final Assembly • Rotor Energization • Cut in Speed test • Output @ different speed • Regulating Voltage • Zero Out Put test • Blocking diode test 11/3/2020 • Surge • High Voltage Flash 11 of 44
Manufacturing facilities 11/3/2020 12 of 44
Production facilities • State of art facilities having efficient process flow and latest machinery having capacity of more than 360, 000 sets of Starter motor and Alternator per annum. Armature Inspection 11/3/2020 Starter Motor Assembly Line Starter Body Line Alternator Rotor Line 13 of 44
Production facilities • State of art facilities having efficient process flow and latest machinery having capacity of more than 360, 000 sets of Starter motor and Alternator per annum. Solenoid Assy 11/3/2020 Starter Solenoid Assy Endurance Lab Stores 14 of 44
ISO 9001: 2008 Certificate 11/3/2020 15 of 44
Quality Focus • Continuous exchange of Engineers between Magneton and MINDA • Manufacturing and Quality process followed as per established Magneton standards • Each child part, sub-assembly and final product also tested and validated at Magneton • Emphasis on trouble free co-operation with suppliers and a selection of quality input materials, the quality of which undergoes constant inspection • Complete standard room, metallurgical/chemical, endurance & reliability test labs in place 11/3/2020 16 of 44
Quality at every step… Online Tests for Starter Motors Armature • Coil Resistance • Surge • High Voltage Flash Stator body • Coil Resistance • Surge • High Voltage Flash Solenoid • Pull in test • Hold on test • Milli volt drop test • Winding balance test • Insulation test • Primary & Secondary travel check • Temperature Compensation • Air Leakage Test Pinion drive assembly • Ultrasonic Cleaning of component • Inspection of Smooth movement of one-way clutch • Slippage Torque Checking Final assembly • No load Performance • Lock/Stall Test • Min. operating Voltage 11/3/2020 17 of 44
Quality at every step… Online Tests for Alternators Rotor • Resistance Stator • Coil Resistance • Surge • High Voltage Flash Rectifier • Forward continuity test • Reverse leakage test Regulator • Diode drop test • Darlington drop test • OCV test • Droop test • Frequency test • IG resistance test • Flash test Final Assembly • Rotor Energization • Cut in Speed test • Output @ different speed • Regulating Voltage • Zero Out Put test • Blocking diode test 11/3/2020 • Surge • High Voltage Flash 18 of 44
Development process 1. 2. 3. 4. 5. 6. RFQ from customer Feasibility study 3 D/2 D fitment simulation at customer end Proto Sample fitment trail as per requirement Development of product Validation as per customer Standard / IS Standard 7. Pilot submission 11/3/2020 19 of 44
Development process 1. Pro-E for 3 D and 2 D designing 2. Autocad for 2 D drawings 11/3/2020 20 of 44
Engineering department • MINDA is having a strong Engineering Department headed by very experienced personnel. Engineering Departments includes: 1. R&D 2. New Product Development 3. Endurance laboratory 4. Process Engineering and Tooling's • R&D is having a Team of highly experienced engineers having experience ranging between 6 to 25 years in the field of Starters and Alternators. • New Product Development has a Team having long experience in Development and is well aware of International Standards of Quality. • Endurance lab is equipped with state of art testing equipments required to validate the Quality of newly developed products. 11/3/2020 21 of 44
Product Range Starter motor 12 V 0. 8~1. 7 k. W 11/3/2020 22 of 44
Product Range Starter motor 12 V 1. 8~3. 0 k. W 11/3/2020 23 of 44
Product Range Starter motor 12 V 3. 5 k. W 11/3/2020 24 of 44
Product Range Alternator 14 V 35 Amps ~ 50 Amps 11/3/2020 25 of 44
Product Range Alternator 14 V 37 Amps ~ 120 Amps 11/3/2020 26 of 44
Product Reliability Thru Validation 11/3/2020 27 of 44
Product Reliability Critical Parameters validated at MINDA’s Product Validation & Endurance test Lab All products are validated as the specific customer standard 1. Escorts – ES 00380 2. CNH – 82001136 & ENS 0310 3. TAFE – TTS 037 & TTS 024 4. INDIAN Standard – IS 3141 5. TMTL Standard – TS 75230 Note - • Products are regularly being validated on engines / Special machines • Validation Lab running 24 Hrs. • Experienced R&D engineers for verification and evaluation of the test results. 11/3/2020 28 of 44
Product Validation Thru below machines 1. Electrical characteristic measurements according to ISO standards 2. Endurance and Reliability tests on engines and test rigs 3. Thermal shock tests 4. Vibrations tests 5. Noise tests 6. Cold crank test (-40 o C) 7. Water spray / splash test 8. Salt spray test 9. Dust / temperature test 11/3/2020 29 of 44
Critical Parameters validated at MINDA’s Product Validation & Endurance test Lab Environmental Chamber is capable to conduct the Engine cranking & Life test at -40°C ~ +150°C. 11/3/2020 30 of 44
Critical Parameters validated at MINDA’s Product Validation & Endurance test Lab Vibration Tester With PC interface & PLC controller, capable to conduct the Vibration testing in 3 Axes, upto 20`g` & 5000 Hz, and Also can be Set as per Customer Specs. 11/3/2020 31 of 44
Critical Parameters validated at MINDA’s Product Validation & Endurance test Lab Dust Test Chamber * PLC Controlled Test Setup. * Performs testing as per IS standard. * Chamber temperature +20°C ~ +70°C. * Tester has in-built motor, to run the Alternator during Dust test. 11/3/2020 32 of 44
Critical Parameters validated at MINDA’s Product Validation & Endurance test Lab Water Splash Test Chamber * Perform Water Splash & Spray tests * Can match as per Test Standards of IS, JIS-D-203, JSS 55555, DIN 40050 * Conducts Testing while working of Starter motor. 11/3/2020 33 of 44
Critical Parameters validated at MINDA’s Product Validation & Endurance test Lab Live Engine & Endurance Test ITL - Sonalika Engine Starter motor tested on Live Engine for Product Evaluation & Durability 11/3/2020 34 of 44
Critical Parameters validated at MINDA’s Product Validation & Endurance test Lab Live Engine & Endurance Test Kirloskar Engine Starter motor tested on Live Engine for Product evaluation for Durability 11/3/2020 35 of 44
Critical Parameters validated at MINDA’s Product Validation & Endurance test Lab Live Engine & Endurance Test M & M Engine Starter motor tested on Live Engine for Product evaluation and Durability 11/3/2020 36 of 44
Critical Parameters validated at MINDA’s Product Validation & Endurance test Lab Simpson / New Holland Engine Starter motor tested on Live Engine for Product evaluation for Durability 11/3/2020 37 of 44
Critical Parameters validated at MINDA’s Product Validation & Endurance test Lab Alternator Endurance Tester High & Normal Speed Tests Alternator test bench for different Speeds 9, 000 RPM to 15, 000 RPM 11/3/2020 38 of 44
Critical Parameters validated at MINDA’s Product Validation & Endurance test Lab Solenoid Endurance Tester * Life evaluation test of Solenoid assembly for Contact Bolts, Springs, Cu Contacts & Shift Lever. * Butt-Tooth Simulation for Solenoid capability evaluation and verify longer life thru cyclic switching function. 11/3/2020 39 of 44
Critical Parameters validated at MINDA’s Product Validation & Endurance test Lab Armature Assy High Speed test * Armature assembly tested for High Speed upto 40, 000 RPM. * To test and validate the Armature conductor welding strength, and Commutator bars integrity, thru centrifugal operation. 11/3/2020 40 of 44
Critical Parameters validated at MINDA’s Product Validation & Endurance test Lab Starter Motor – Performance Tester * PLC Controlled Program to test Starter motor Electrical Performance Testing and generate Characteristic Curves. * Can also do testing at different loads and torque condition, as per Customer spec. 11/3/2020 41 of 44
Critical Parameters validated at MINDA’s Product Validation & Endurance test Lab Salt Spray Chamber * Salt Spray test to evaluate the Electroplated, CED Coated and Painted parts. * Testing as per test standard ASTM -B 117, and at Chamber temperature 40°C, with Salt Solution 5%-Na. Cl. 11/3/2020 42 of 44
Critical Parameters validated at MINDA’s Product Validation & Endurance test Lab Battery Drain down Tester * Starter motor tested for Continuous Cranking and Cyclic testing. * PLC Controller for Cyclic testing and Performance evaluation of Current drawn and Duration of Cranking etc. , 11/3/2020 43 of 44
Critical Parameters validated at MINDA’s Product Validation & Endurance test Lab Water Dip Tester * Starter motor testing for Water Ingress, thru’ Immersion into tank. * Capability to dip upto 1. 5 mtr. deep inside tank, to check strength of Sealing and match to Customer expectation for integrity against Puddling and Field simulation. 11/3/2020 44 of 44
After Sales Service 11/3/2020 45 of 44
GM(Sales & Service) Mr. Ashish Sharma E-mail - ashish. sharma@MINDAautoelektrik. com Contact No : : 09971595108 Mr. Sidharth (Sr Mgr Sales) Mob: 9560098856 Mr. Vimal Jain (Dy Mgr Mr. Eshan (AM Service) Mktg Mob: 8826697330 Mob: 9350250262 After Sales Service Mr. Eshan Mr. Ajay kr Sharma Choudhary Based at Chandigarh Location Punjab, Haryana, Uttar Jammu & Pradesh - Kashmir, Him West, achal Uttarkhand Pradesh Maharastra Mob No- 9988412692 9927550660 palambala@ palmeerut@ gmail. com E-mail Meerut Mr. Atma Mr. Abishek Mr. Swapan Mr. Ritesh Abhishek Mr Ranjith Mr. Danish Nand Kumar Sarkar Amarsheda Upadhyay Vacant Pune PATNA Bhopal Kolkata Ahmedabad Varanasi Madhya West Bihar, Jharkha Pradesh, Chat bengal, Orris nd, Nepal tisgarh. a, Assam Gujarat Chennai Gurgaon Uttar All India Pradesh - TN, Kerala Service East Coordinator Mr. Ravi Kumar Mr. Manoj Kumar Jaipur Vijaywada Rajasthan Andra Pradesh 9102917585 9009549600 8116371915 8866513835 9935503089 9790037413 9413557859 7665544030 9985496984 palchhattisga swapan. 13 palahemdab contact@MI palrajastha palvaransi@ palchennai 1 palbihar@g pal. andhra@ rh@gmail. co 84@gmail. c ad@gmail. c NDAautoel n 1@gmail. com @gmail. com m om om ektrik. com om 11/3/2020 46 of 44
DEALER NETWORK EASTERN ZONE STATE ASSAM BIHAR JHARKHAND NEPAL ODISHA WEST BENGAL TOTAL NOS. 9 22 11 1 12 14 69 CENTRAL ZONE STATE MADHYA PRADESH CHHATISGARH U. P WEST UTTARAKHAND U. P EAST TOTAL NOS. 48 14 29 3 44 138 558 Neighbouring Countries NORTHERN ZONE STATE DELHI HARYANA H. P / J&K PUNJAB TOTAL NOS. 1 41 21 54 117 SOUTHERN ZONE STATE ANDHRA PRADESH KARNATAKA KERALA TAMIL NADU TOTAL NOS. 34 42 3 22 101 WESTERN ZONE STATE GUJARAT MAHARASHTRA RAJASTHAN TOTAL NOS. 38 53 42 133 11/3/2020 47 of 44
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