ABB standard drive ACS 550 ACS 550 Training

ABB standard drive ACS 550

ACS 550 Training course. © ABB Oy. - 3 Convenience with all the aspects

Base product strategy ACS 800 System Integrator 1, 1… 3000 k. W Drives Specialist Automation Distributor ACS 550 Training course. © ABB Oy. - 4 Power Transmission 0, 75… 355 k. W Whole Seller Catalog House /www 1 100 = specification focus 1000 5000

ACS 550 Target markets • Standard Drive : • Focus Channel : • Applications: • Logistical distribution • P&F • Technical distribution(Product) • constant torque • Technical distribution(Solution) • sensorless vector control performance enough • Industry : ACS 550 Training course. © ABB Oy. - 5 • All industries requiring simplicity, focused power range and standard product Also available: HVAC product

ACS 550, THE drive New ABB Low Voltage AC Drive n ACS 550 Training course. © ABB Oy. - 6 n Part of the family - The ABB Drive n Reliable quality product n Global support Convenient with all the aspects n Simple selection n Excellence in connectivity n Intuitiveness n All inside as standard

Orange: The ACS 550 Training course. © ABB Oy. - 7 n Complete power range n 0. 75 - 355 k. W, 1 - 500 HP n 3 phase 200 V (up to 75 k. W) and 400 V series n IP 21 / UL Type 1 n IP 54 / UL Type 12 (R 1 -R 6 only) 0, 75 to up to 5, 5 k. W 11 k. W 18, 5 k. W up to 37 k. W up to 45 k. W up to 110 k. W up to 160 k. W up to 355 k. W

Use of drive n Normal use n use with 110% load ability for 1 minute every 10 minutes. Iout In 110 % 100 % 1 minute Time ACS 550 Training course. © ABB Oy. - 8 n Heavy duty use n use with 150% load ability for 1 minute every 10 minutes. Iout 150 % Ihd 100 % 1 minute Time

Use of drive n Maximum load ability n use with 180% load ability for 2 seconds every minute. Iout 180 % Ihd 100 % ACS 550 Training course. © ABB Oy. - 9 2 seconds Time

ACS 550 Training course. © ABB Oy. - 10 ACS 550, Ratings Ambient temperature : 40 ºC Based on 6 pole motors. Switching frequency : 4 k. Hz

22 2 125 21 2 596 490 430 330 ACS 550, dimensions IP 21 23 R 1 2 203 26 R 2 ACS 550 Training course. © ABB Oy. - 11 1 125 R 3 203 R 4 Dimensions are in [mm]. R 1 - R 2 : same size as ACS 400. R 3 - R 4 : Depth and height smaller than ACS 400.

2024 28 6 1507 700 602 ACS 550, dimensions IP 21 300 R 6 0 R 8 52 R 7 7 Dimensions are in [mm]. 250 61 ACS 550 Training course. © ABB Oy. - 12 R 5 40 0 265 347

H 2 H 1 ACS 550 Training course. © ABB Oy. - 13 Dimensions comparison ACS 550 vs. ACS 400

ACS 550 Training course. © ABB Oy. - 14 ACS 550, dimensions 208 - 240 V

ACS 550 Training course. © ABB Oy. - 15 ACS 550, dimensions 380 - 480 V

The ACS 550 offers n n Better EMC/harmonic performance n RFI-filter for first environment, restricted distribution with 30 m motor cable n Swinging choke New motor control platform n n Extended I/O compared to ACS 400 ACS 550 Training course. © ABB Oy. - 16 n n n One additional digital input, one additional analogue output and one additional relay. Improved Fieldbus solution n Modbus protocol embedded n Others as snap-on options (same as ACS 800) Assistant control panel n n Sensorless vector , scalar As standard Built-in brake chopper n R 1 -R 2

EMC n Built-in RFI-filter as standard for n 1 st environment, unrestricted up to 10 m motor cables (conducted only) n n n 1 st environment, restricted up to 100 m motor cables (30 m for R 3 and R 4) n 2 nd environment up to 100 m motor cables, for all frames n For longer cables external filters are available New way to suppress harmonics caused by the inverter : ‘swinging chokes’. chokes ACS 550 Training course. © ABB Oy. - 17 n n (requires external filter) DC choke with variable impedance reducing the harmonics. Line current THD is less than ACS 400

Swinging choke ACS 550 Training course. © ABB Oy. - 18 n New way to suppress harmonics cause by the inverter : ‘swinging chokes’. chokes n At partial load is the reactance of the DC chock increased. n THD reduction up to 24. 2% compared to ACS 400!!

Swinging choke ACS 550 Training course. © ABB Oy. - 19 n New “Swinging” DC Link Choke n Designed to reduce harmonics at full and partial loads n Perfect for Variable Torque Centrifugal Loads

EMC Medium voltage network Propagation of conducted emissions Public lowvoltage network Industrial lowvoltage network Point of measurement for conducted emission Point of measurement 2 nd Environment ACS 550 Training course. © ABB Oy. - 20 1 st Environment Boundary of installation 10 m Equipment (victim) Point of measurement for radiated emission PDS (emitter)

EMC ACS 550 Training course. © ABB Oy. - 21 Product Standard Test Standard EN 61800 - 3 First environment Second environment Unrestricted distribution Restricted distribution EN 55011 CISPR 11 Class B Class A Group 1

ACS 550 Training course. © ABB Oy. - 22 EMC

EMC Radiated emissions 70 Amplitude (d. Bu. V/m) ACS 550 Training course. © ABB Oy. - 23 60 50 1 st unres. 40 1 st restr. 2 nd 30 20 10 10 100 Frequency (MHz) 1000

ACS 550 Main Circuit Board (OINT) ACS 550 Training course. © ABB Oy. - 24 DC-link Output phases (R 1 & R 2 Braking resistor output) Current transducers Line Side MOV Snubbers (1550 V) EMC Input Diode Capacitors 1600 PIV Gate driver Section Bus Choke Leads DC-capacitors Cooling Fan +24 VDC Power Supply

ACS 550 -01 Hardware ACS 550 Training course. © ABB Oy. - 25 n ACS 550 Wall Mounted n R 1 to R 6 Frame Size n 0, 75 to 110 k. W n IP 21, UL Type 1 (NEMA 1) Series n IP 54, UL Type 12

ACS 550 -01 Hardware Relay Option ACS 550 Training course. © ABB Oy. - 26 Fieldbus Module Panel with a “plug” shown inside R 1 Base Unit

ACS 550 -01 Hardware R 1 Skeleton Relay Option Embedded FB Connector Anybus Connector Panel “plug” ACS 550 Training course. © ABB Oy. - 27 Anybus Module Relay Outputs Digital Inputs Analog I/O IP 54 Fan Mounting

ACS 550 -01 Hardware ACS 550 Training course. © ABB Oy. - 28 IP 54 Internal fan On - off controlled cooling fan IP 54 wire entry plate

ACS 550 -01 Hardware n New Connection Box Design Same for Europe and US n Bottom and Side entrances n Plastic Cover integrates with Drive n ACS 550 Training course. © ABB Oy. - 29 Side entrance

ACS 550 -01 Hardware EU and US Connection Box ACS 550 Training course. © ABB Oy. - 30 Shield clamp

ACS 550 -02 Hardware ACS 550 Training course. © ABB Oy. - 31 n ACS 550 Floor standing n R 7 and R 8 Frame Size n 132 through 355 k. W n IP 21 , UL Type 1 (NEMA 1) Series

ACS 550 -02 Hardware n ACS 550 n Separate cabling pedestal ACS 550 Training course. © ABB Oy. - 32 n Motor connections Possible to connect cabling before drive installation Supply connections

ACS 550 -02 Hardware ACS 550 Training course. © ABB Oy. - 33 n Wheels under the unit n Easy to pull the drive on or off n No need to disconnect the power cables, when removing the unit

ACS 550 -02 Hardware R 7 Fan transformer Fan fuses OMIO board ACS 550 Training course. © ABB Oy. - 34 DC Capacitors

ACS 550 -02 Hardware R 7 Fan transformer Heat sink with Input bridge and IGBT elements AC Choke Charging resistor OITF Board APOW Board Common mode choke ACS 550 Training course. © ABB Oy. - 35 DC Capacitors Fan Current transducer Pedestal with AC input and output

ACS 550 -02 Hardware R 8 Fan transformer Input bridge ACS 550 Training course. © ABB Oy. - 36 DC Capacitors Fan Cover OPEX with OMIO board

ACS 550 -02 Hardware R 8 AC Choke Fan transformer OITF Board APOW Board Heat sink with two IGBT elements Current transducer ACS 550 Training course. © ABB Oy. - 37 DC Capacitors Fan Common mode choke

New software features n Sensorless vector control n Up to 12 k. Hz switching frequency at reduced current for R 1 -R 4 n Automatic noise reduction ACS 550 Training course. © ABB Oy. - 38 n Switching frequency goes up when load decreases. n Motor thermistor input (both PT 100 and PTC) n Two independent PID’s n On - Off controlled cooling fan

Questions What is the maximum power with ACS 550 ? What is the maximum motor cable length to fulfil 2 nd environment EMC-regulations ? ACS 550 Training course. © ABB Oy. - 39 What is the over-load ability of the normal use rating ?

New features on IO side n 6 DI’s: Positive/negative logic n 2 AI’s: V or I input, 2 ms update rate n 2 AO’s: 0 -20 m. A, n 3 RO’s: 2 A/230 V output n Serial Communications n ACS 550 Training course. © ABB Oy. - 40 n Option Boards n n Embedded RS 485 type OR Plug-in fieldbus modules 3 Relay outputs (6 pins) No same numbers in terminals

Control Board (user’s view) 24 V Power (2) 3 RO 2 AIs (1) 2 AOs ACS 550 Training course. © ABB Oy. - 41 10 V ref. HIGH VOLTAGE ISOLATION (5) 6 DIs ORANGE Control Board OMIO Sync Port Serial Link Shared Port ( ) ACS 400 features R 7 -R 8 OPEX Optical Link 2 Fiber Optos Power Supply To OITF(R 7 -8) Fibers 24 V For R 7 -R 8 Embedded Protocols RS 485 types MODBUS RS 232 Panel R 1 -R 6 OINT Any. Bus Option Board 3 Relays Option Bd ORLY User’s Field Bus For PFC Macro

ACS 550 Hardware Panel connector Switches for AI reference Analog inputs Analog Outputs • 2 programmable AI ACS 550 Training course. © ABB Oy. - 42 • 2 programmable AO +24 VDC to Customer (250 m. A) DCOM to GND Jumper Digital inputs 3 programmable • 6 programmable DI Form C relay outputs Option Slot 1 • 3 -relay Option Slot 2 • Fieldbus Modules RS-485 serial connection for embedded fieldbus protocol

IO board Analogue inputs and outputs Panel connection ACS 550 Training course. © ABB Oy. - 43 Digital inputs Relay connections Option slot 2: Plug-in fieldbus connection Option Slot 1 Relay output extension Embedded Fieldbus

ACS 550 Hardware ACS 550 Training course. © ABB Oy. - 44 n n New Control Board (OMIO) n 2 Programmable Analog Inputs n 2 Programmable Analog Outputs n 6 Programmable Digital Inputs (sink or source) n 6 Programmable Relay Outputs possible (3 standard) n 150 MHz DSP vs 18 MHz ACS 400 n Twice as much memory compared to ACS 400 n Faster responding AI and DI New fan design n On/Off using transistor output n Easily removable n Fan kit available

ACS 550 Training course. © ABB Oy. - 45 I/O configuration - ABB standard application macro

Internal options OR Assistant control panel ACS 550 Training course. © ABB Oy. - 46 (as standard) Basic control panel Relay Output Extension Module Plug-in Fieldbus

ACS 550 Hardware n New Internal Option Modules ACS 550 Training course. © ABB Oy. - 47 n OREL-01 Relay Module n 3 Form C Relay rated 2 A max current with switching capacity of 6 A (24 V DC resistive), 1500 VA (250 VAC) n Designated RO 4 through RO 6 n On and Off Delays 0 to 3600 seconds n Programmable for same functions as RO 1 -RO 3

User interfaces n Assistant control panel functions n n n ACS 550 Training course. © ABB Oy. - 48 n Run the start-up, maintenance and diagnostic assistants in conjunction with drive software Has help button, gives manual information List of changed parameters Real time clock 14 languages supported in the same panel Basic control panel Implement panel protocol to display and modify parameters n Upload or download capabilities n

Assistant control panel n Buttons of the Assistant control panel: Soft key 1 function ACS 550 Training course. © ABB Oy. - 49 Soft key 1 Soft key 2 Function Soft key 2 Down button (to change parameters and their value) Up button (to change parameters and their value) Loc / Rem mode Help button Stop button Start button

Assistant control panel - navigation n Menu structure: n The editing principles resembles that of a mobile phone. Initial display Menu button ACS 550 Training course. © ABB Oy. - 50 Menu Macro’s Assistants Parameters Arrow buttons Changed Parameter Fault logger Enter button Are the same button

ACS 550 Training course. © ABB Oy. - 51 Assistants n Start - Up assistant guides the user through all essential settings to be done without going directly into the parameter list. n Maintenance assistant can set the drive to criteria to insert preventive maintenance. n Diagnostic assistant, assistant is activated when a fault occurs. Gives suggestions to fix the system based on drive common sense.

ACS 550 Training course. © ABB Oy. - 52 Start - Up Assistant n Start - Up assistant guides the user through all essential settings to be done without going directly into the parameter list. n The user answers questions given by the drive, which will be set to the corresponding parameter. n Related topics : motor parameters, application macro, IO. PID setting and drive optimisation n the Start - Up assistant is activated in the menu edit mode.

ACS 550 Training course. © ABB Oy. - 53 Maintenance Assistant n Maintenance criteria can be set to signal the need for preventive maintenance. n Input maintenance value for maintaining controlled system are given in parameter group 29. Relay Output can be used to signalise the ‘need’ for maintenance. n Selectable maintenance criteria: n k. Wh n running hours n motor rotation (Mrev = Mega rotations)

Diagnostic Assistant n Is activated when a fault occurs. n Gives suggestions to fix the system based on drive common sense. n Monitors : DC - bus voltage, speed, current, change of speed, … ACS 550 Training course. © ABB Oy. - 54 n e. g. : high DC - bus voltage and decelerating and power flow is from motor to drive : use brake resistors or increase deceleration ramp time.

Questions How many assistants are there in the basic control panel ? How many analogue outputs are there in the ACS 550 ? ACS 550 Training course. © ABB Oy. - 55 How is the real time clock available ?

Field Bus For Orange ACS 550 Training course. © ABB Oy. - 56 n All FBs will be either embedded or mechanically packaged inside the drive n MODBUS is the embedded fieldbus. n ACS 800 type Fieldbus modules are used to provide remaining FBs n Available fieldbuses (more to follow): n Profibus n Device. Net n Lon. Works n Control. Net n Can. Open

Any. Bus Communicator n Types of field busses: n Gate way principle n Profibus, Device. Net, Ethernet, Ether. Net/IP, CC-Link, Inter. Bus, ACS 550 Training course. © ABB Oy. - 57 CANopen, Control. Net, Lon. Works, AS-Interface, FIPIO, & Bluetooth. Web page : http: //www. anybus. com/

n ACS 550 can be detected n For commissioning the drive n Possibility to monitor the drive n Assistant to create direct configuration of the drive n Remains compatible to other Drive. IT Low Voltage, AC Drive products. EW N ACS 550 Training course. © ABB Oy. - 58 Drive. Window Light 2. 3

ACS 550 Training course. © ABB Oy. - 59 Other options n Braking choppers and resistors n External braking units for frames R 3 - R 4 n Control panel extension cable n du/dt filters n External RFI filters for longer motor cables (R 1 to R 4)

ACS 550 Training course. © ABB Oy. - 60 ACS 550 Type Code

Packaging ACS 550 Training course. © ABB Oy. - 61 n ACS 550 package includes : n ACS 550 drive n Assistant control panel (as standard), no panel or basic control panel (if ordered) n Mounting template for the wall mounted units n Fieldbus module (if ordered) n RO module (if ordered) n Easy to open package

Warranty policy n Frame sizes R 1 to R 4 : n n Frame sizes R 5 to R 8 : n ACS 550 Training course. © ABB Oy. - 62 The complete unit is replaced Components are replaced