A MEMBER OF THE KENDALL GROUP Kendall Connection

A MEMBER OF THE KENDALL GROUP

Kendall Connection Live Catch your Quick Start for the CR 30 and Guard. Logix Chattanooga March 3, 2015 2

Safety is Everyone’s Business • • Safety Switches – 440 G Guard Locking – 440 H Hinge Switches – 440 K Tongue Interlock – 440 N Sensa. Guard – 440 P Safety Limit Switches – 440 T Trapped Key Presence Sensing Safety Devices – 440 F Safety Mats & Edges – 440 L / 445 L Light Curtains – 442 L Laser Scanners/Camera E-Stops & Cable Pulls – 440 E Cable Pulls – 440 J Enabling Switches – 800 B/F/H/T E-Stops Safety Relays & Contactors – 440 C CR 30 Relay – 440 R MSR / GSR Relays – 100 S / 700 HPS Safety Contactors

Safety Controller Line – when to use? Guard. Logix Flexibility Price • Integrated Safety & Std. Control • Standard Logix Hardware • Uses Studio 5000 Software • SIL 3 /Cat 4 • CIP Safety on Device. Net CR 30 GSR Relays MSR 100 Compact Guard. Logix • Programmable via CCW • SIL 3 /Cat 4 • Scalable – with GSR line • Single Wire Safety I/0 Expansion • Configurable Logic • Universal Inputs • Ether. Net Module – Status Comms to Logix • Single Function • Hard Wired Safety Logic • Modular I/0 Expansion Safety System Complexity / Functionality 4

When To Use 10+ Product Positioning within the RA Portfolio Guard. Logix 7 9 Compact Guard. Logix Ethernet Compact. Logix 2015 440 C-CR 30 with Control. Logix 5 440 C-ENET 440 C-CR 30 3 AFC! GSR with GSR-ENET Premier Integration Connected Components 1 Safety Complexity (# zones) Integrated Safety Micro 800 L 1 to L 3 L 4 to L 7 Control Complexity Safety scales and data flows in all architectures 5

RA Safety Relays • MSR – Minotaur Safety Relay • MSR 6 – Rockwell Automation’s first electromechanical safety relay series • MSR 100 – 2 nd generation of electromechanical relays • MSR 30 – Rockwell Automation’s first solid state safety relay family • MSR 200 – modular safety relay series • MSR 300 – modular configurable relay series • Next Gen Guardmaster Safety Relay – Compact family of Logic Configured Compatible Relays (Fewer part numbers can replace a broader range of legacy products) 1990 s MSR 6 2002 2003 MSR 100 MSR 30 2004 MSR 2005 MSR 300 2011 Guardmaster Safety Relays

The Next Generation & ≥ Two 2 -Ch. Inputs Logic & ≥ Rotary Switch Configuration q Consolidates functionality q Supports broad range of safety sensor types q A single unit monitors two dual channel safety devices q Flexibility of a software configurable safety relay q Single rotary switch for logic & reset configuration q &/OR logic can be used for zoning Logical Functional Block Logic and zoning & ≥ Configurable devices = More applications with fewer part numbers

Next Generation Safety Relays Concept & Innovations Universal Input – automatic input type detection N/C type, 24 VDC OSSD type • A single catalog number to support all types of safety components • e-stops • switches • mats • light curtains • 6 part numbers will cover a majority of safety applications with consistent wiring. • (Single Chanel Safety Input) TÜV approved concept of one-wire connection to expand cascade safety functions to SIL 3 • Simplifies wiring • Increases number of I/O on terminal • Maintains PLe , SIL 3 rating • Dynamic signal Twice the functionality of a single input dual channel relay in a 22. 5 mm housing. Reduced wiring for commissioning and multiple inputs can have logic configured simply in a single relay. SWS Single-Wire Safety Connection – maintains PL e, SIL 3 Dual Input = 2 safety inputs each two channels Single Rotary Switch – setting of Logic Functions, Reset, Timing • TÜV approved concept to eliminate double switches. Unique validation method. • Expedite configuration • Single device can address a broader range of reset modes, time delays, etc. Scalable platform to address single- and multi-zone applications for a variety of standard and special functional requirements

Configuration Selectable functions • 4 Logic conditions for safety inputs and the Single Wire Safety input (L 12) • Reset modes – automatic/manual and manual monitored reset • Timing configuration (EMD) – Time needs to be configured before operation. • Easy to configure: 1. Set Device to “ 0” 2. Power Up device. Relay is now in configuration mode 3. Turn rotary switch to desired logic & reset value (see table). Power LED will glow green and Input 1 LED will provide feedback of position. 4. Cycle power to lock in configuration. 5. Relay maintains setting until configuration process is repeated. Single input devices only need reset mode configured Dual input devices configure logic between inputs and reset mode. Time delay expansion modules configure output type and time delay.

Next Generation Guardmaster Relay 6 SKUs DI/DIS • • SI/CI • • • EM/EMD • • • Safety Relays with 2 dual channel safety inputs Both Relay outputs (DI) or solid state outputs (DIS) available Safety Relays with 1 pair safety inputs SI: Single Input (redundant) w/ 2 Relay outputs CI: Single input (redundant) Compatible to legacy Expansion Modules EM: Expansion Module w/ 4 Relay outputs instantaneous EMD: Expansion Module w/ 4 Relay outputs Delayed Relay Type Unit Name Part # Dual Input Dual Ch. DIS (Dual Input SS out) 440 R-D 22 S 2 DI (Dual Input) 440 R-D 22 R 2 Single Input Dual Ch. SI (Single Input) 440 R-S 12 R 2 CI (Compatible w/ MSR Input) 440 R-S 13 R 2 EM (Expansion Module) 440 R-EM 4 R 2 EMD (Expansion Module Delay) 440 R-EM 4 R 2 D Expansion Module

Flexibility 2 -port embedded switch § 2 -port embedded switch supports linear, star, and ring Ether. Net/IP network topology: § Linear topologies save on the costs of cabling and a centralized switch § Ring topologies offer these benefits and high availability 11

Ease of Use Premier Logix integration 1. 2. 3. 4. Set Private IP address with rotary switches (192. 168. 1. xxx) Plug-in to Ether. Net/IP Network Add Module Profile in Studio 5000 Logix Designer software Monitor with logically named tags and structures! Configuration in one software package, Logix Designer! 12

Ease of Use Detailed Tag Names from Logix Designer Add-on Profile • Add-on profile offers meaningfully named tags for all GSR safety relays in the system: – Terminal Level Status – Operation States – Fault codes for major/minor faults

GUARDMASTER® 440 C-CR 30 Software Configurable Safety Relay

Guardmaster® 440 C-CR 30 Software Configurable Safety Relay • CR 30 Software Configurable Safety for machine safety applications • PLe and SIL 3 • 22 Safety I/O – 12 Inputs – 4 Outputs – 6 multi-purpose (input, output, or pulse test) • Supports expanded standard I/O via plug -in – 16 additional standard I/O • Configured using free Connected Components Workbench™ software • Intuitive software simplifies configuration

Guardmaster 440 C-CR 30 Anatomy Block-style Safety Relay – 22 points 10 Dedicated N. C. Safety Inputs 2 Single-Wire Safety or Safety N. C. Inputs Configurable LED Indicators Two Plug-in Slots RS 232 Serial Port (non-isolated) DIN Rail or Panel Mount USB Programming Port Verification ID Display Switch 6 Configurable Safety Terminals (N. C. Inputs, N. O. Inputs, Test Sources, or Outputs) 2 Safety Outputs 2 Single-Wire Safety or Safety Outputs

Guardmaster® 440 C-CR 30 Safety Relay Key Features • Single Wire Safety support: • Easy to Use: – Innovative rapid configuration editor • 2080 Plug-in support: – Expansion of standard I/O Muting Reset Sensors Feedback Monitoring – A single wire to expand safety I/O • Serial Port for Diagnostics – Panel. View™ Component or Micro 800® Keeps safety simple, separate and flexible

Guardmaster® 440 C-CR 30 Safety Relay Easy to Use Configure Device Configured in CCW Configure Safety Function Logic configured with Simple Drag and Drop Function Block Editor Validate and Verify Checklist to walk through validation and verification process DONE! Assigned safety function via Drag ’n’ Drop Ease of configuration – No previous programming skills required 18 18

Guardmaster® 440 C-CR 30 Safety Relay Key Features • Easy to Use: – Rapid configuration with pre-configured function blocks 1. 2. Auto Configuration of I/O based on Function block assignment

Guardmaster® 440 C-CR 30 Safety Relay Easy to Use • Online Monitoring – Color-coded online monitoring helps troubleshoot code – Diagnostic tooltips provide natural language fault descriptions Diagnostic tooltips for application troubleshooting

Guardmaster® 440 C-CR 30 Safety Relay Single Wire Safety Supports Single Wire Safety for easy integration of GSR relays: • Add Safety Relay Outputs – Add multiple dry contact outputs by using GSR EM (Expansion module) while only consuming a single safety output configured for Single Wire Safety • Connect Upstream GSR Relays – Expand inputs and functionality using GSR relays by connection through Single Wire Safety

Guardmaster 440 C-CR 30 Safety Relay Single Wire Safety Support • Supports Single Wire Safety for easy interlocking of CR 30 s: Global E-Stop with Cascaded SWS • Cascade a Single Wire Safety signal to up to ten CR 30 s to create a global E-Stop without the need of a complicated safety network SWS . . . Up to 10 off a single SWS Output Zone 1 30 m max 22

Guardmaster® 440 C-CR 30 Safety Relay 2080 Plug in Support 2080 -IQ 4 OB 4 plug-in for expansion I/O Muting Reset Standard Input Expansion: Sensors • Use standard inputs for standard signals such as circuit resets, feedback monitoring or muting sensors Feedback Monitoring Standard Diagnostics: • Land auxiliary contacts of series wired Safety Status safety devices and share with Panel. View™ Component terminals • Use standard outputs to drive indicator LEDs or send gate unlock commands Individual Door Status Expansion I/O with no impact to panel footprint

What’s New in Release 7 Additional 2080 Digital Plug-ins Supported • Four additional 2080 Digital plugins supported: Catalog # NEW! Description List Price in USD 2080 -IQ 4 OB 4 8 -pt Combo, 4 -pt Digital Input, 12/24 VDC, Sink/Source, IEC 3, and 4 -pt Digital Output, 12/24 VDC, Source $79 2080 -IQ 4 4 -pt Digital Input, 12/24 VDC, Sink/Source, IEC 3 $49 2080 -OB 4 4 -pt Digital Output, 12/24 VDC, Source, $49 2080 -OW 4 I 4 -pt Relay Output, Individually Isolated, 2 A $69

Guardmaster® 440 C-CR 30 Safety Relay Direct Serial Connection to Panel. View™ Component or Micro 800® Share diagnostics with HMI or controller: Direct Panel. View™ Component Connectivity • Embedded Serial Port on CR 30 can be directly connected to a Panel. View™ Component terminal Direct Micro 800® Controller Connectivity • Embedded Serial Port on CR 30 can be directly connected to a Micro 800® controller CR 30

What’s New in Release 7 Rename Function Blocks • Assign unique and meaningful names to function blocks. – Names stored in safety relay on Download and recovered on Upload – Double-click or right-click function block name to edit name

What’s New in Release 7 Generate Printable Report • Generate complete, printable report – Exports to Microsoft Word or Word. Pad. – Includes all configured parameters and pictures of application logic. – Generate Report button included on toolbar in the Safety Editor. 27

What’s New in Release 7 Password Protect Safety Relay • Setting a password restricts software connections to the safety relay: – Operations Upload, Download and Connect are restricted without password • Provides two primary values: – Prevent unwanted change to safety relay configuration. – Protects Intellectual Property - the unique configuration in the safety relay

What’s New in Release 7 Application Backup and Restore with Memory Module • Support for 2080 -MEMBAK-RTC module: – Store application on memory module for easy recovery – Also supports backing up application AND firmware • Backup and Restore applications without Software: – Press Backup button on Memory module to backup application. – Press Backup button on Memory module and MEM/ID button on CR 30 to Restore an application