A LEAN MANUFACTURING PICTORIAL 1 Lean Manufacturing Defined

A LEAN MANUFACTURING PICTORIAL 1

Lean Manufacturing Defined Lean manufacturing is reducing work and cost while maintain quality. Lean Management philosophies also focus on continually improving the workplace based on Toyota's principle of “respect for humanity. ”. 2

Lean Manufacturing Fuzz Words Lean Enterprise Kaizen Total quality management Toyotism Waste reduction Lean Production Toyota production systems Muda 3

Elimination of waste 7 kinds of waste Waiting Motion Transportation Defects Over processing Inventory Over production 4

Implementation of Lean manufacturing Plan Review processes for inefficiency. Consider ways to improve. Prioritize improvements. Implement Educate employees about lean principles. Implement process changes. Track changes and collect data. Evaluate Study the effects of changes. Analyze collected data. Pinpoint problematic areas. Execute Redesign based on findings. Communication of process changes. Train employees on new processes. 5

Automobiles and Lean Manufacturing Ford Motors are accredited with founding the first modern manufacturing system. Toyota implemented the highly efficient Toyota Production System and defined the types of waste. 6

Lean Companies in the Limelight 7

An Ancient Lean Philospher Benjamin Fanklin (Poor Richard’s Almanack, 1700) “He that idly loses 5 s. worth of time, loses 5 s. & might as prudently throw 5 s. in the River. ” He further stated that avoiding unnecessary costs could be mere profitable than increasing sales. “A Penny sav'd is Twopence clear, A Pin a day is a Groat a Year. Save & have. Every little makes a mickle. ” 8

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