A Glimpse of E X C E L

A Glimpse of E X C E L L E N C E I N E X T R U S I O N

Vision To become one of the most trusted and passionate solution providers for the plastic extrusion machinery worldwide in the best interests of all the stake holders pursuing ethical business practices. E X C E L L E N C E I N E X T R U S I O N

Product portfolio E Foil. EX - Mono layer blown film line Aquafl. EX - Downward extrusion blown film line Multifoil - Multilayer blown film line Lamina - Mono & multilayer sheet line Fom. EX - Foam extrusion system ( chemical & physical) Dispocon - Thermoforming & vacuum forming machine Twin. EX - Pipe plant & WPC board & Profile Lab. EX - Lab equipment X C E L L E N C E I N E X T R U S I O N

Foil. EX - Mono layer blown film line • Width : 600 to 3000 mm • Thickness : 10 to 200 microns • Materials : LD / LLD / HD / PP / EVA • Output : 50 to 600 kg/hr • Applications : HDPE pick-up bags, lamination film, HD twist wrap film, stretch & cling film, shrink film, anti-rust film, paper like film, Industrial Packaging, Agriculture film E X C E L L E N C E I N E X T R U S I O N

Multifoil - Multilayer blown film line • No. of layers : 2 to 7 • Width : 1. 2 to 5 m • Thickness : 25 to 500 microns • Materials LLDPE / HDPE / EVA / Nylon / EVOH / Surlyn Applications : Liquid, meat, • edible oil, lamination film, stretch film, liquid container liners, geomembrane film, agriculture film E X C E L L E N C E I N E X T R U S I O N

Aquafl. EX - Downward extrusion blown film line • No. of layers : 1 to 2 • Highest capacity plant in the world – 140 kg/hour ( competitor Ciola – only 85 kg/hour) • Width : 500 to 1200 mm • Thickness : 25 to 150 microns • Materials : PP/ PE • Application : Textiles, cakes, general packaging - Conversion (printing metalizing , lamination) E X C E L L E N C E I N E X T R U S I O N

Lamina - Mono & multilayer sheet line • No. of layers : 1 to 5 • Width : 600 to 1500 mm • Thickness : 0. 2 to 2. 5 mm • Materials : PP/PS/PET/ABS – all on one machine Applications : Disposable • containers, stationery, industrial packaging, refrigerators liners E X C E L L E N C E I N E X T R U S I O N

Fom. EX - Foam extrusion system • No. of layers : 1 to 3 • Width : 300 to 1400 mm • Thickness : 0. 5 to 2. 0 mm • Materials : PS/PE – all on one machine Applications : Disposable • containers, stationery, industrial packaging, bottle cap liners , wall calendars E X C E L L E N C E I N E X T R U S I O N

Dispocon - Thermoforming & vacuum forming machine • Materials : PP/PS/PET/ABS • Max. forming area for PS : 1100 x 1200 mm • Max. forming area for PP/PET : 350 x 650 mm • Max. Stroke : 160 strokes/min. E X C E L L E N C E I N E X T R U S I O N

Twin. EX - Pipe plant • Material : PVC, RPVC, CPVC • Output : 250 kg/hr to 1200 kg/hr • Pipe Dia: 20 mm to 800 mm • L/D ratio: 30: 1 E X C E L L E N C E I N E X T R U S I O N

Lab. EX - Lab equipment Application • Material selection • Recipe development • Quality assurance • Configuring process variables like temperature profile, output parameters, performance verification, trouble shooting • It also give an opportunity to examine the various factors that can affect the end application for film and sheet. E X C E L L E N C E I N E X T R U S I O N

Design centre E X C E L L E 36 Qualified Design Engineers N C E I N E X T R U S I O N

Surface treatment (including gas nitriding) E X C E L L E N C E I N E X T R U S I O N

Shree Yantralaya (dust free & air conditioned) E X C E L L E N C E I N E X T R U S I O N

Assembly, trial and testing (wet trials for all machines) E X C E L L E N C E I N E X T R U S I O N

Recipes & structures Polymer Three layer non barrier film vs Five layer film m. LLDPE + LDPE 50 micron 12. 5 25 LLDPE+LDPE 12. 5 m. LLDPE + LDPE 8 m. LLDPE + LDPE 7 MDPE+LLDPE 12 LLDPE+LDPE 7 MDPE+LLDPE 8 m. LLDPE + LDPE 42 micron • Down gauging • Cost effective formulation using less expensive polymers • Flexibility to produce barrier and non-barrier film With the same mechanical and chemical properties E X C E L L E N C E I N E X T R U S I O N

Recipes & structures Polymer Five layer barrier film vs Seven layer barrier film m. LLDPE + LDPE Tie C 4 LLDPE + LDPE Tie PA PA Tie C 4 LLDPE + LDPE m. LLDPE + LDPE • • E X C E m. LLDPE + LDPE Saving expensive resins - Ionomer/m. LLDPE/Plastomer in skin layers Higher mechanical strength Higher flexibility in application due to more nos. of layers Reduced flex crack L L E N C E I N E X T R U S I O N

Automation Polymer Gravimetric blending and GSM control up to 6 dosing components per extruder Material conveyors with intelligent control Supervisory control panel Width measurement Width control IBC control On-line profile measurement Profile control E X C E L L E N C E I N E X T R U S I O N

Surface-Center-Gap Winder Polymer Man power • Best for winding soft rolls (film with gauge bands) • Auto change over and auto tension control • Eliminates blocking, telescoping, star formation, edge formation, corrugation • Reduced wastage Back to back & Face to Face configuration E X C E L L E N C E I N E X T R U S I O N

Expanding footprint Installations in 59 countries…. . E X C E L L E N C E I N E X T R U S I O N

Expanding footprint - 59 countries…. • Latin America – Colombia, Mexico, Ecuador, Argentina • Europe – UK, Germany, Spain • North America – USA • Gulf – Iran, Kuwait, UAE, Oman, Saudi Arabia, Egypt, Syria • East Africa – Kenya, Tanzania, Malawi, Uganda • West Africa – Nigeria, Ghana • Southern Africa – RSA, Zambia, Leshoto, Botswana • Asia Pacific – Malaysia, Vietnam, Thailand, Sri Lanka, Nepal, Pakistan, Bangladesh • Australasia E X C E L – Papua New Guinea L E N C E I N E X T R U S I O N

International expositions ‘K’ - Düsseldorf, Germany Interplas – Birmingham, UK NPE - Chicago Plastindia – New Delhi Plastimagen - Mexico City MPlas-Kuala Lumpur, Malayasia Aseanplas-Singapore Plastex – Ukraine Interplastica – Russia Thai Plas- Bangkok Plasteurasia – Istanbul Interplastica – Moscow Brasilpak – Sao Palo Saudiplast- Riyadh Arabplast – Dubai Argenplas – Argentina 3 p – Pakistan Plastex –Egypt Plastpol – Poland • • • • • E X C E L L E N C E I N E X T R U S I O N

2010 A year of collaboration Wonderpack merger : A unified approach for the benefit of thermoforming industry Rajoo Engineers JV with Bausano of Italy : plastic pipe manufacturing industry in India to get a fillip Rajoo Engineers forges ahead; Technical collaboration with Hosokawa Alpine AG, Germany E X C E L L E N C E I N E X T R U S I O N

Recent major achievements MULTILAYER BLOWN FILM PLANTS

Sun Plastics Pty Ltd – South Africa - 2017 § 7 Layer § 2 X 60 , 5 X 50 mm extruders § 550 kg/hour (Non Barrier) § 400 kg/hour (Barrier) § Latest 500 mm CSD die § LFW – 1500 mm (Barrier) 2100 mm (Non Barrier) § Flexiwind-CS Automatic surface Center winder § Automatic thickness control system § Multicomponent Gravimetric blending feeding systems & GSM control system § Process control panel § Application – Vacuum bags, Thermoforming film, Liding film, Lamination film, Shrink Hood

Ashkal FZE – UAE – 2017 § 5 Layer POD line § 4 X 60 , 1 X 90 mm extruders § 600 kg/hour § Latest 600 mm CSD die § LFW – 2850 mm § Flexiwind-CS Automatic surface Center winder § Automatic thickness control system with elevated Duo air ring § Multicomponent Gravimetric blending feeding systems & GSM control system § Process control panel § Application – Stretch hood, Shrink hood & Lamination film

Nylopack Pty ltd – South Africa – 2017 § 5 Layer POD line (3 rd repeat order) § 2 X 50 , 1 X 75 mm extruders § 400 kg/hour (Barrier) § Latest 350 mm CSD die § LFW – 1700 mm 2100 mm (Gusseted) § Flexiwind-CS Automatic surface Center winder § Automatic thickness control system with elevated Duo air ring § Multicomponent Gravimetric blending feeding systems & GSM control system § Process control panel § Application – Stretch hood, Shrink hood & Lamination film

Triveni Polypack – Nepal - 2017 § 7 Layer § 2 X 60 , 5 X 50 mm extruders § 550 kg/hour (Non Barrier) § 400 kg/hour (Barrier) § Latest 500 mm CSD die § LFW – 1200 mm (Barrier) 1700 mm (Non Barrier) § FAPN Automatic surface winder § Automatic thickness control system § Multicomponent Gravimetric blending feeding systems & GSM control system § Process control panel § Application – Vacuum bags, Oil packaging film, Milk packaging film, Lamination film

Nylopack Pty Ltd, South Africa - 2016 § 5 Layer (2 nd repeat order) § 2 X 50 , 3 X 40 extruders § 250 kg/hour § Latest 225 mm CSD die § LFW – 1000 mm § Utrasonic IBC § Automatic surface winder § Automatic thickness control system § Multicomponent Gravimetric blending feeding systems & GSM control system § Process control panel § Application – Vacuum bags

SPC Interprint, Thailand - 2016 § 3 Layer § 2 X 50 , 1 X 75 extruders § 350 kg/hour § Latest 300 mm CSD die § LFW – 1450 mm § Utrasonic IBC § Automatic surface winder § Automatic thickness control system § Multicomponent Gravimetric blending feeding systems & GSM control system § Process control panel § Applications – Lamination film, Diaper packaging film

Respack Mfg Sdn Bhd, Malaysia - 2016 § 3 Layer § 2 X 60 , 1 X 90 extruders § 500 kg/hour § Latest 400 mm CSD die § LFW – 2150 mm § Utrasonic IBC § Automatic surface winder § Automatic thickness control system § Multicomponent Gravimetric blending feeding systems & GSM control system § Process control panel § Applications – Lamination film, Shrink film

Star Polymers, Nigeria – 20156 Asia’s first Five layer POD blown film line display at K 2016 § 5 Layer POD line § 4 X 60 , 1 X 90 mm extruders § 600 kg/hour § Latest 500 mm CSD die § LFW – 2250 mm § Flexiwind-S Automatic Center winder surface - § Automatic thickness control system with elevated Duo air ring § Multicomponent Gravimetric blending feeding systems & GSM control system § Process control panel § Application – Water pouch film, Shrink film & Lamination film

Nylopack, South Africa - 2013 Asia’s first Five layer blown film line display at K 2013 § 5 Layer § 2 X 60 , 2 X 40, 1 X 50 mm extruders § 400 kg/hour § Latest 400 mm CSD die § LFW – 1500 mm § Utrasonic IBC § Automatic surface winder § Automatic thickness control system § Multicomponent Gravimetric blending feeding systems & GSM control system § Process control panel

Sahin Plastics, Turkey - 2011 Asia’s first CE compliance seven layer blown film line to Turkey § 7 Layer § 2 x 60 mm grooved feed extruders (A, G) § 2 x 50 mm grooved feed extruders (C, E) § 3 x 40 mm smooth bore extruders(B, D, F) § 300 kg/hour § LFW – 1600 mm § 400 mm die

Customer confidence • None of our customers have changed loyalty • 60% of our business, every year, is generated through repeat orders • 50% of turnover from exports E X C E L L E N C E I N E X T R U S I O N

Thank you www. rajoo. com E X C E L L E N C E I N E X T R U S I O N