2016 highlights PCS Process Control Systems Section Industrial

2016 highlights PCS (Process Control Systems) Section Industrial Controls & Safety Systems W. Booth on behalf of the BE-ICS-PCS section 1

Contents Automation applications • Framework development • PLC support • Advanced control, simulation and R&D • BE-ICS-PCS 2016 Highlights 2

BE-ICS-PCS Section Special mention to: Jacques Alexey 1 1 1 6 2 4 BE-ICS-PCS 2016 Highlights Spain France Poland Belgium Italy Greece Hungary Portugal UK 3

Applications: LHC Cryogenics • • • Continuous upgrades of functionality required by Cryo during all TS New beam screen feedforward controls (induced heat load) Premium PLCs *firmware consolidation (*Schneider Electrique design) • PLC replacement of Premium by M 580 (12 in YETS-15/16, 5 in 2016 -TS 1, 11 in EYETS 16/17) Compressor station Cold box End of EYETS-16/17, 40% replaced. To be completed by LS 2 BE-ICS-PCS 2016 Highlights 4

Applications: Cooling&Ventilation • • In collaboration with EN-CV 26 PLCs commissioned (thru Oct) • • • Re-engineering & new projects AWAKE ventilation Preparation for EYETS 16/17 and beyond • • • Cooling SPS BA 6+7 Ventilation SR 2, 3, 5, 6, 7 and LHC surface buildings point 5 Ventilation TDC 2 -TCC 2 (North Area) CV control systems evolution 50 45 40 35 30 25 20 15 10 5 0 янв-11 # I/O (x 1000) # PLC (x 10) янв-12 янв-13 янв-14 янв-15 янв-16 BE-ICS-PCS 2016 Highlights 5

Applications: Real-Time (FESA) • • • Cryogenics • Consolidation of the real-time software (new features of the instrumentation and actuators) • New FEC providing beam information to improve beam screen controls • HIE-ISOLDE Cryogenics operation QPS (Quench Protection System) • Large reorganization of the project • Reverse engineering ongoing: FESA, SCADA, Generation… • New devices development (used on SM 18 and FAIR) SURVEY • Smooth and stable behavior, no major interventions nor upgrades LHC Cryo crates LHC QPS crates LHC Inner Triplets (Survey) BE-ICS-PCS 2016 Highlights 6

Applications: Protection systems: WIC (Warm Magnet Interlock Control) • 2016 • • 3 new applications commissioned: ELENA, LINAC 4 and AWAKE. EYETS 16/17 • • Major upgrade off all WIC instances to the latest re-engineered version HW upgrades for all (7) WIC LHC instances BE-ICS-PCS 2016 Highlights 7

Applications: SM 18 • Horizontal Test bench: • • • 5 clusters commissioned Re-engineered Safety Instrumented System onboard. Cluster. D in preparation. BE-ICS-PCS 2016 Highlights 8

Applications: AWAKE • Initial project scope • • 10 temperatures DAQ project Final project: Safety Instrumented System design together with a process control system: • • 16 feedback control loops, 125 I/Os Risk analysis for Rubidium Fail-Safe Siemens PLC i/o card for 0. 01 C temperature accuracy • Commissioning (proof of concept) done on a real test device in the surface (EHN 1): dirty system • Commissioning ongoing at AWAKE: Rubidium vapor source AWAKE: Plasma cell AWAKE: Control cabinet BE-ICS-PCS 2016 Highlights 9

Framework development: UNICOS CPC (Continuous Process Control) • UNICOS CPC Win. CC OA* Framework • • New communication protocols support for Communications front-ends: OPC UA, BACnet, Modbus/S 7 polling UNICOS CPC Wizard* 1. 9 Release (Dec) • • • Support TIA portal and new PLC (S 7 -1500) Allow the selection of “user libraries” (for Vacuum, . . . ) Support new Schneider PLCs: M 580 series * In collaboration with SDS and CIC sections BE-ICS-PCS 2016 Highlights 10

Framework development: Vacuum in UNICOS-CPC • In collaboration with TE-VSC • Development of new vacuum control devices for UNICOS-CPC • Vacuum available package for UNICOS-CPC • • Include 3 devices for the moment Will be enlarged (by TE-VSC) to about 10 devices in 2017 UNICOS vacuum gauges in Win. CC-OA with their controller UNICOS Turbo-molecular pump in Win. CC-OA BE-ICS-PCS 2016 Highlights 11

PLC support • General support • 90 Support cases (2016) 0% Schneider 13% Others 12% Siemens 74% Version control of deployed PLC software • • • In collaboration with CIC section PARADIS phased out New tool: Version. Dog Automated back-up and versioning control of deployed industrial automation systems in production CERN wide service offered by BE/ICS BE-ICS-PCS 2016 Highlights 12

Advanced Control: Cryogenics • LHC beam screen cryogenics control • • In collaboration with TE-CRG End-2015: Feed-Forward control in PLC • Compensate fast dynamic beam heat loads in cryogenic system • Mid-2016: correction of beam heat load equation for long fills ( > 15 hr) • Sept-2016: 16 warmed-up at 60 K • No difference of e-cloud effect BE-ICS-PCS 2016 Highlights 13

Simulation: Ventilation • ATLAS and CMS ventilation re-engineering: Virtual Commissioning BE-ICS-PCS 2016 Highlights 14

R&D: PLCverif • Formal verification and specification of PLC code • • Used in real-life projects (to complement testing) • • • Methodology AND implementation UNICOS-CPC baseline SM 18 re-engineering (safety) KT fund was awarded BE-ICS-PCS 2016 Highlights 15

External collaborations PLC Suppliers • • • Siemens: TIA portal Openness Schneider: Validation and field test of M 580 Industrial collaborations • • Empresarios Agrupados Engineering (Ecosim. Pro): Cryogenics library, Virtual commissioning HEPs (High Energy Physics) Research Labs • • GSI (Germany): UNICOS development ITER: Consultancy for cryogenics system Support MPI on porting Win. CC OA to EPICS for the CO 2 cooling Academia collaborations • • UVA (University of Valladolid, Spain): • PID auto-tuning, • PLC embedded advanced controllers (MBPC) BE-ICS-PCS 2016 Highlights 16

Last but not least. . . BE-ICS-PCS 2016 Highlights 17