2012 GREASE INTERCEPTORS Copyright PDI 2012 Copyright PDI
- Slides: 52
2012 GREASE INTERCEPTORS Copyright PDI 2012
Copyright PDI 2012
PDI Plumbing and Drainage Institute The Plumbing and Drainage Institute (PDI) was formed in 1949. The organization developed the original performance requirements and certification program for Grease interceptors (Hydro mechanical Grease interceptors) and Water hammer Arrestors (Shock Arrestors) Copyright PDI 2012
PDI Plumbing and Drainage Institute Our objective • Advancement of Engineered Plumbing Products • Publicity • Public relations • Research • Publish Standards • Education Copyright PDI 2012
PDI Plumbing and Drainage Institute • We also participate in the development of the model and state plumbing codes • Educational seminars • Plumbing inspection training • FOG inspector training • FOG hauler certification. Copyright PDI 2012
PDI Plumbing and Drainage Institute • • • Ashland Poly Traps Bio-Microbics, Inc. Canplas Industries, Ltd. Green Turtle Americas, Ltd. Highland Tank/Lowe Engineering Jay R. Smith Mfg. Co. Josam Mifab Inc. Rockford Separators Thermaco Wade Specification Drainage Products/Wade Hydromax® • • • Watts Water Technologies Zurn Industries, LLC. AB Restaurant Equipment, LLC B K Resources, Inc. John Boos & Co. Klinger’s Trading, Inc. L&J Restaurant Manufacturing Import, Inc. Prima Supply, LLC/Atlantic Metalworks Town & Country Plastics Inc. Triton Metals, Inc. Copyright Wentworth Company PDI 2012
PDI Plumbing and Drainage Institute Web Site www. PDIon. Line. org Copyright PDI 2012
. Copyright PDI 2012
PDI Plumbing and Drainage Institute Publications • PDI G 101 Testing and Rating • PDI G 102 FOG Sensing and Alarm • Guide to GREASE INTERCEPTORS: Eliminating the Mystery Copyright PDI 2012
. Copyright PDI 2012
Study Orange County Study 2005 Copyright PDI 2012
Study • NC State Project FROG 2007 50% to 75% Copyright PDI 2012
Study Copyright PDI 2012
FOG Language The Family of Grease Interceptors Copyright PDI 2012
Gravity Interceptors • FOG Disposal systems Hydro Mechanical • GRD • FOG Disposal system Copyright PDI 2012
FOG Language Hydro-Mechanical Grease Interceptor. A plumbing appurtenance that is installed in the sanitary drainage system to intercept free-floating (FOG) fats, oils and grease from the wastewater discharge. Continuous separation is accomplished by air entrainment, buoyancy and interior baffles. Gravity Grease Interceptor. A plumbing appurtenance of not less than 500 gallon capacity that is installed in the sanitary drainage system to intercept free-floating (FOG) fats, oils and grease from the wastewater discharge. Separation is accomplished by gravity during a retention time of not less than 30 minutes. Copyright PDI 2012
STANDARDS Hydro-Mechanical Grease interceptors (GRD) automatic grease removal devices Fog Disposal Systems Grease interceptors or automatic grease removal devices shall conform to PDI G 101, ASME A 112. 14. 3, ASME A 112. 14. 4, ASME A 112. 14. 6 GRAVITY Grease interceptors IAPMO Z 1001 Copyright PDI 2012
Gravity Grease Interceptor Copyright PDI 2012
Gravity Grease Interceptor Copyright PDI 2012
Gravity Grease Interceptor Copyright PDI 2012
Hydro-Mechanical Grease Interceptor Copyright PDI 2012
Hydro-Mechanical Grease Interceptor Copyright PDI 2012
Hydro-Mechanical Grease Interceptor Copyright PDI 2012
Hydro-Mechanical Grease Interceptor Copyright PDI 2012
Hydro-Mechanical Grease Interceptor Copyright PDI 2012
GRD AGRU Grease Removal Device Hydro-Mechanical Grease Interceptor Copyright PDI 2012
GREASE REMOVAL DEVICE GRD • • • Hydro mechanical grease interceptor External grease collection Timer actuated Sensor operated Skim off grease Disc Belt Hydraulic Pump Copyright PDI 2012
GREASE REMOVAL DEVICE GRD • • • Owner maintained External grease collection Less volume to recycle Less than 5% water 90% plus grease recovery • • Daily, weekly, monthly, maintenance Initial cost No solids Electric required Copyright PDI 2012
GRD Grease Removal Device Copyright PDI 2012
GRD Grease Removal Device Copyright PDI 2012
GRD Grease Removal Device Copyright PDI 2012
GRD Grease Removal Device Copyright PDI 2012
GRD Grease Removal Device Copyright PDI 2012
GRD Grease Removal Device Copyright PDI 2012
STANDARDS PDI G 102 Testing and Certification for Grease Interceptors with FOG Sensing and Alarm Devices • PDI G 102 performance standard • Grease sensing • Audible Alarm • Visual Alarm • Alarms at 60%-100% capacity • Grease removal per PDI G 101 testing Copyright PDI 2012
HYDRO MECHANICAL PDI G 102 Copyright PDI 2012
ADD on GREASE SENSORS grease separator alarm For applications with greater amounts of solid grease than normal. In alarm condition it will energize the internal buzzer and LED. For remote indication of the alarm condition the relay output facility can be utilized. Copyright PDI 2012
FOG DISPOSAL SYSTEM Copyright PDI 2012
Lift Station Before and After Copyright PDI 2012
Copyright PDI 2012
www. PDIon. Line. or g Copyright PDI 2012
• • • What it is Fats Oils Grease Polar Hydrocarbon Copyright PDI 2012
• Polar Hydrocarbon • • Free fatty acids Glycerin Copyright PDI 2012
• FOG breaks down • • • Hydrolisis Microbes Chemicals Copyright PDI 2012
FOG What it is Saturated fatty acids reacting with Calcium forming a solid tacky substance Copyright PDI 2012
• Fog breaks down • • Sulfur reducing anaerobic bacteria Hydrogen sulfide Symbiotic aerobic bacteria Sulfuric acid Copyright PDI 2012
Acid Attack Copyright PDI 2012
Acid Attack Exposed rebar Copyright PDI 2012
ORDINANCE Sec. XXXX Interceptor required. (New and Existing) Each FSE and FPE shall discharge all waste from sinks, dishwashers, drains, and any other fixtures or sources through which fats, oils, or grease may be discharged into the POTW into a properly maintained and functioning interceptor that complies with the requirements of the City Code of Ordinances Copyright PDI 2012
ORDINANCE Sec. XXX Maintenance shall evacuate accumulated solids, fats, oils, grease and all other material(s) from each interceptor at a frequency not less often than every ninety (90) days and within two (2) working days whenever twenty-five (25) percent or more of the wetted height of the interceptor is reached Copyright PDI 2012
ORDINANCE Sec. XXX Record keeping For each interceptor each FSE and FPE shall maintain all records that document each inspection, repair, cleaning, evacuation, service, or pumping of each interceptor Copyright PDI 2012
www. PDIon. Line. or g Copyright PDI 2012
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