1617 Semester 2 Chemical Engineering Drawing Instructor Rama

16/17 Semester 2 Chemical Engineering Drawing Instructor: Rama Oktavian Email: Oktavian. rama 2@gmail. com Office Hr. : M. 10 – 12, T. 10 – 12, W. 09 – 10, F. 10 – 15

Outlines 1. P&ID definition 2. P&ID symbols 3. P&ID drawing

Block Flow Diagram (BFD) Process. P&ID Flow Diagram (PFD) PROCESS DIAGRAMS Process equipments symbol and numbering Piping and Instrumentation Diagram (P&ID)

BFD

P&ID Piping and Instrumentation Diagrams or simply P&IDs are the “schematics” used in the field of instrumentation and control (Automation) The P&ID is used to by field techs, engineers, and operators to better understand the process and how the instrumentation is inter connected. Contains: plant construction information (piping, process, instrumentation, and other diagrams)

P&ID Also known as “PROCESS & INSTRUMENTATION DIAGRAM” Detailed graphical representation of a process including the hardware and software (i. e piping, equipment, and instrumentation) necessary to design, construct and operate the facility.

P&ID Basic Loop Process Sensing Element Final Control Element Measuring Element Transmit Element Control Element Transmitter

P&ID Basic Loop Set point Controller Transmitter Fluid Orifice (Flow Sensor)

P&ID Temperature process

P&ID Temperature process

P&ID ISA S 5. 1 Identification Letters

P&ID Example

P&ID Instrument location

P&ID Instrument location Instruments that are field mounted. -Instruments that are mounted on process plant (i. e sensor that mounted on pipeline or process equipments. Field mounted on pipeline

P&ID Instrument location Instruments that are board mounted -Instruments that are mounted on control board.

P&ID Instrument location Instruments that are board mounted (invisible). -Instruments that are mounted behind a control panel board.

P&ID Shared display/shared control

P&ID Shared display/shared control Instruments that are functioned in Distributed Control System (DCS) - A distributed control system (DCS) refers to a control system usually of a manufacturing system, process or any kind of dynamic system, in which the controller elements are not central in location (like the brain) but are distributed throughout the system with each component sub-system controlled by one or more controllers. The entire system of controllers is connected by networks for communication and monitoring.

P&ID Summary of instrument type and location

P&ID Instrumentation symbol

P&ID Signal line symbol

P&ID Valve symbol

P&ID Principle of P&ID Example 1 With using these following symbols; LC LV 100 LC V-100 LT Complete control loop for LCV 101

P&ID Principle of P&ID Example 2 V-100 With using these following symbols; PE Where PE is locally mounted on V-100 PT Where PT is locally mounted PIC Where PIC is function in DCS Draw control loop to show that PRV-100 will be activated to relief pressure when the pressure in the V-100 is higher than desired value.

P&ID Principle of P&ID Example 2 With using these following symbology; PRV-100 PE V-100 PIC PE Where PE is locally mounted on V-100 PT Where PT is locally mounted PIC Where PIC is function in DCS PT Draw control loop to show that PRV-100 will be activated to relief pressure when the pressure in the V-100 is higher than desired value.

P&ID p. HIC 2 Principle of P&ID CV-102 TK-102 p. HT 2 p. HE 2 p. HIC 1 p. HE 1 TK-100 (p. H adjustment tank) CV-101 p. HTE 2 p. HT 2 p. HIC 1 p. HIC 2 The diagram shows p. H adjustment; part of waste water treatment process. With using above symbols, draw control loop where the process need is: (base feed tank) p. HT 1 p. HE 1 TK-101 (acid feed tank) The process shall maintained at p. H 6. When the process liquid states below p. H 6, CV-102 will be opened to dosing Na. OH in the base feed tank. When the process liquid states above p. H 6, CV-101 will be operated to dosing HCl in the acid fed tank.

P&ID

P&ID

P&ID

P&ID