1 Petro Tech Clients 2 The Petro Tech
- Slides: 72
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Petro. Tech Clients 2
The Petro. Tech System Ø Filtration Ø Vacuum distillation Ø Degasification 3
The Petro. Tech System PURIFIES THE OIL TO ITS ORIGINAL STATE OR PURER 4
The Petro. Tech System DOES NOT DEPLETE ADDITIVES OR CHANGE OIL PROPERTIES 5
APPLICATIONS 6
MINING 7
Mining Applications Ø Haul Trucks Ø SXEW Hydraulics Ø Crusher Hydraulics Ø Drill Hydraulics Ø Transformers Ø Turbines 8
AUTOMOTIVE 10
Automotive Applications Ø Machine Tool Hydraulics Ø Robotic Assembly Hydraulics Ø Gun Drilling Oil Systems Ø Gear Oil Systems 11
Robotic Assembly Hydraulics
STEEL 14
Steel Mill Applications Ø Hydraulic Conveyor Systems Ø Gear Oil Systems Ø Rolling Mill Systems Ø Transformer Oils 15
Rolling Mill
REFINERIES 17
Refinery Applications Ø Steam Turbines Ø Gas Turbines Ø Transformers 18
PULP & PAPER 20
Pulp & Paper Applications 21
POWER UTILITIES 22
Power Utility Applications Ø Steam Turbines Ø Gas Turbines Ø Transformers 23
PRIMARY METALS 25
MILITARY 26
Oil Never Wears Out ! 28
THE THREE MAJOR OIL CONTAMINANTS Ø Water Ø Particulates Ø Gas 29
WATER States That Water Exists in Oil ØDissolved Water - typically Ø 100 ppm @100°F Ø 600 ppm @140°F ØEmulsified –. 5% to 4% ØFree Water 30
Sources of Water Contamination 8 Through system vents 8 From leaks in coolers and heat exchangers 8 Precipitation due to a fall in temperature 8 Introduction of contaminated top-up fluid 8 Rain in external reservoirs 8 Rain leaking into incorrectly stowed drums 31
Effects of Water Contamination 8 Corrosion of component surfaces 8 Degradation of fluid performance 8 Precipitation of additives 8 Oxidation of hydrocarbon fluids 8 Deterioration of fluid lubricating properties 8 Icing at low temperatures 8 Promotion of microbial growth 32
Solubility of Water in Oil saturation point is affected by temperature: 200 Water Concentration 150 (ppm) 100 Free Water Dissolved Water 50 75 125 175 Oil Temperature (°F) Reference: EPRI CS-4555 Turbine Oil 33
Effect of Water & Particulate on Oxidation Acid Fluid Life Neut. No. (Hours) Particles Water None No 0. 17 3500+ None Yes 0. 90 3500+ Iron No 0. 65 3500+ Iron Yes 8. 10 400 Copper No 0. 89 3000 Copper Yes 11. 20 100 34
Contamination and Oil Breakdown 12. 0 Acid Number 10. 0 Copper & Water Iron & Water only 1. 0 Copper 0. 8 0. 6 Iron 0. 4 0. 2 Clean and Dry 0. 0 1000 2000 Hours 3000 35
ADVANTAGES OF REMOVING WATER FROM OIL Ø Reduces oxidation, hydrolysis, and subsequent breakdown of the oil. Ø Acid buildup is eliminated or reduced substantially. Ø Prevents corrosion of components. Ø Reduces antifriction bearing wear. 36
ADVANTAGES OF REMOVING WATER FROM OIL Ø Reduces pump, valve, and bearing wear. Ø Reduces rate of filter plugging. Ø Prevents reduction of oil film strength by dilution with water. Ø Prevents substantial viscosity changes of the oil. 37
Viscosity Change due to water
How Water Concentrations Vary ppm = 5 10 20 25 Hydraulic 50 Dry Gear Very Dry Transformer Very Dry 150 300 Wet Very Dry Turbine 100 Dry Wet Wet Petro. Tech Standard Purification Level Petro. Tech Transformer Purification Level 39
Bearing Life BEARING LIFE LOSS DUE TO WATER* Amount of Fatigue Life Water in Oil Ratio** 25 ppm 2. 59 100 ppm 1. 00 400 ppm 0. 52 *Data supplied by Timken Company and refers to tapped roller bearings **Fatigue Life Ratio is determined by testing bearings until half failed A ratio of 1. 00 = the test point at which the 50% failure rate is achieved 40
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Water Concentration’s Affect On Life Extension Factor ppm 2 3 4 5 6 7 8 9 10 50, 000 12, 500 6, 500 4, 500 3, 125 2, 500 2, 000 15000 1, 000 782 25, 000 6, 250 3, 250 2, 250 1, 563 1, 250 1, 000 750 500 391 10, 000 2, 500 1, 300 900 625 500 400 300 200 156 5, 000 1, 250 650 450 313 250 200 150 100 78 2, 500 625 325 225 156 125 100 75 50 39 1, 000 250 130 90 63 50 40 30 20 16 500 125 65 45 31 25 20 15 10 8 250 63 33 23 16 13 10 8 5 4 100 25 13 9 6 5 4 3 2 2 42
PARTICULATE Microscopic Wrecking Crew Ø Greater Damage Associated With Small Particles Ø Multiplication Effect Ø “There is no single property of lubricating oil that challenges the reliability of machinery more than suspended particles. ” – Jim Fitch of www. Oil. Analysis. com 43
ADVANTAGES OF REMOVING PARTICULATE FROM OIL Ø Reduces oxidation of oil since silt particles have been found to act as catalysts in accelerating the oxidation process. Ø Substantially increases life of hydraulic and lubricating system components. 44
Fluid Cleanliness Required for Typical Hydraulic Components ISO Code Servo Control Valves 16/14/11 Proportional Valves 17/15/12 Vane & Piston Pumps/Motors 18/16/13 Directional & Pressure Control Valves 18/16/13 Gear Pumps/Motors 19/17/14 Flow Control Valves, Cylinders 20/18/15 New Unused Fluid (Unfiltered) 20/18/15 46
How ISO Works 47
ISO Level Affect And Life Extension Factor ISO 2 3 4 5 6 7 8 9 10 26/23 22/19 20/17 18/15 17/14 16/13 15/12 14/11 25/22 21/18 19/16 17/14 16/13 15/12 14/11 13/10 24/21 20/17 18/15 17/14 16/13 15/12 14/11 13/10 12/9 23/20 19/16 17/14 15/12 14/11 13/10 11/8 22/19 18/15 16/13 14/11 13/10 12/9 11/8 21/18 17/14 15/12 13/10 12/9 11/8 20/17 16/13 14/11 13/10 11/8 19/16 15/12 13/10 11/8 18/15 14/11 12/9 17/14 13/10 11/8 16/13 12/9 15/12 11/8 14/11 11/8 13/10 11/8 12/9 11/8 48
Typical Particle Analysis Results Petro. Tech Reclaimed Oil is Cleaner than New Oil. Dirty Oil New Oil RECLAIMED OIL Size # / ml ( m) >5 31, 584 Size # / ml ( m) >5 16, 324 Size # / ml ( m) >5 65 >15 11, 314 >15 3, 779 >15 7 >25 7, 369 >25 1, 147 >25 3 >50 2, 772 >50 116 >50 1 >100 116 >100 18 >100 0 49
ISO Ranges Vary by Oil Type ISO= 12/9 Hydraulic 14/11 Very clean Gear Turbine Transformer 16/13 18/15 20/17 22/19 24/21 26/23 clean dirty Very clean Clean clean dirty Petro. Tech Standard Cleaning Level 50
Typical Cleanliness Levels New Oil From Barrel 22/20/18 New System w/ Built-in Contaminants 23/22/20 51
Typical Cleanliness Levels System With Typical Hydraulic Filtration 20/18/16 Petro. Tech System with b 3 >200 Clearance Protection Filtration 14/13/11 52
ADVANTAGES OF REMOVING GAS FROM OIL Ø Reduces oxidation and deterioration of oil. Ø Prevents foaming of oils that cause sponge —like responses. Ø Prevents formation of varnish and sludge through thermal cracking of oil by nitrogen fixing at high pressure. Ø Reduces possibility of cavitation and pump wear. 53
Gas Problems Ø Increases - Spongy, spring-like compression causing rejects Ø Causes Additive Depletion Ø Reduces Heat Transfer Ø Causes Nitration – Resulting in Oxidation and Varnish Formation Ø Increases TAN Ø Increases Oil Level - Artificially 54
Adiabatic Compression of Entrained Gas – NITRATION 55
Types of Gases in Lubrication Fluids The Three States that Gas Exists in Oil Ø Dissolved (8% – 10% gas by volume) Ø Entrained (Bubbles) Ø Foam 58
How Gas Concentrations Vary % =0 1 2 3 4 5 6 Hydraulic No Gas Gear No Gas Turbine Transformer No Gas Petro. Tech Standard Cleaning Level 7 Gas 59
Schematic
MORS-300
How Fast Would You like to Process? MORS 300 MORS 700 MORS 1, 800 65
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Fully Mobile 67
Cost Factors Ø Loss Ø of productivity costs due to: Downtime for equipment maintenance Ø Component replacement costs due to: High particulate content Ø Water Ø Gas Ø Ø Cost of new oil Ø Disposal cost of used oil 68
Next. Step™ We think of our service as the logical “next step” for any company who is striving towards a world class proactive maintenance program Typical “Next Step” Dialysis Results: Ø Reduces Particulate Levels To ISO 15/13/10 Ø Removes Water To 30 ppm Ø Reduces Gas Content To 0. 7% Low Temperature Vacuum Distillation and Degasification Process 69
While the Machinery is Running Ø Flushes out Contaminants Ø Purifies oil in every Nook and Cranny, Crack and Crevasse Ø No Downtime Ø Less possibility of Mistakes – Wrong oil – Source Contamination 70
Why use Petro. Tech Ø Ø Ø Ø Reduce Production Costs Reduce Lubrication Acquisition Costs Improve Product Quality Maximize Equipment Uptime Minimize Maintenance And Repair Costs Improve Equipment Reliability Reduce Environmental Impact Reduce Environmental Costs 71
Petro. Tech Contact Information R. Haig Hachadoorian President Petro. Tech, Inc. PO Box 220162 Great Neck, NY 11022 516 -454 -7600 – Office 516 -829 -5791 – Fax 516 -850 -9000 – Cell haig@Petro. Tech. us Corporate Headquarters Petro. Tech, Inc. PO Box 220162 Great Neck, NY 11022 516 -454 -7600 – Office 516 -829 -5791 – Fax www. Petro. Tech. us 72
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