1 Overview Master Data 1 SAP Overall Process
- Slides: 91
1. Overview & Master Data 1
SAP Overall Process Flow 2
1. SAP Process Production Planning SD Sales & Distribution FI Financial Accounting MM CO Material Management Controlling PP Production Planning R/3 QM Quality Mgmt. AM PM Fixed Assets Mgmt. Client / Server ABAP/4 Plant Maintenance PS Project System WF Workflow HR Personnel Administration 3 IS Industry Solutions
2. PP 모듈 소개 Supplier로 부 터 원부재료를 받아 고객의 Requirement를 충족할 제품을 생산 하여 물류에 제공함 SUPPLIER Manufacturing Data MANUFACTURING DISTRIBUTION Coordination Execution Resources Scheduling/ Optimization Processes Simulation Execution Information Management Products Safety Production preparation Maintenance Quality Mgmt. 4 RETAIL Manufacture Production Monitoring Technical System Integration CONSUMER Documentation Analysis KPI Reporting Decision Support Compliance Documentation
5. Organizational Units Financial accounting Client Controlling Company Code 법적 효용 성을 갖는 독립적인 B/S와 P/L의 기 본 조직 단위 Business Area Cost Center Profit Center Cost accounting 의 기본 조 직 단위 Profitability Analysis의 기본 조직 단위 내부 B/S 와 P/L을 볼수있 는 조직 단위 Logistics Plant MRP와 Inventory 관리의 기본 조직 단위 (Storage Location) 7
5. Organizational Structures <Client> Company Code Plant Storage Location Sales Organization Shipping Point Distribution Channel Loading Point Purchase Organization Division Sales Area Sales Office Sales Org / Dist. Channel Must Created in Assign Sales Group 8 Business Area Plant / Division
목 1. 과정 Overview 2. 3. Master Data 차 4. 5. 6. - Material Master - BOM - Work Center - Routing 3. Production Planning 4. Production Activity Controlling 5. Inventory Management 11
Ⅱ. PP 기준정보관리 Evaluation 1. Material Master - Demo 1 : Material 등록 - Demo 2 : 수정, 삭제 2. BOM - Demo 1 : BOM 등록 - Demo 2 : 수정, 삭제 3. Work Center - Demo 1 : Work Center 등록 - Demo 2 : 수정, 삭제 4. Routing - Demo 1 : Routing 등록 - Demo 2 : 수정, 삭제 14
1. Material Master – 주요내용 Material 마스터는 기업에서 구매, 생산, 저장 또는 판매하는 유, 무형의 제품, 반제품 또는 원자재 등을 관리하는 기업의 기준 정보 입니다. t B B BC A A XX Basic data Purchasing MRP Sales Stocks in Plant / storage Work scheduling Financial Accounting Material master record Forecasting Storage Warehouse management Quality management Costing 15 Classification
로트 크기 유형에 따라 MRP 실행 후 생성되는 생산 오더, 구매 오더의 로트 크기 계산 방법이 다름. LOT SIZING 절차 Static Procedure (통계적 절차) Periodic Procedure (기간별 절차) Exact Lot Size Daily Lot Size Fixed Lot Size Weekly Lot Size Replenish to Max. stock Level Monthly Lot Size Flexible Periods the same as accounting periods 25 Optimizing Procedure (최적화 절차) Dynamic Planning calculation Part Period balancing Least unit cost procedure Goff Procedure
Static Procedure EX Lot for Lot Order 수량 Planned Order는 요구에 정확하게 일치하는 총 수량에 대한 Lot 를 편성 FX 고정된 Order 수량. 항상 Planned Order는 고정된 수량만큼으로 Lot 편성 System 은 필요로 하는 요구에 충족되지 않으면, 충족될 때 까지 같은 날짜에 대해 여러 가지 Order를 Proposal 하게 된다. FS Fixing 과 Splitting Requirement Fixed Lot size 의 총 수량에 대한 Planned Recipt 로 이어진다. Lot size 는 어떤 시간을 기본으로 각기 겹쳐지는 여러가지 Purchase Requisition 으로 나뉘게 된다. Purchase Requisition 은 Material Master Record 에 기록된 Rounding Value 값에 의존하게 된다. HB Maximum Stock Level 이 될 때까지 보충 System 은 Material Master 에 기록되어 있는 Maximum Stock Level 이 될 때까지의 Stock Level 수량에 대해 Order Proposal 하게 된다. 26
Periodic Procedure ME Monthly Lot sizing 어느 한 달에 요구되는 수량을 하나의 Lot 로 구성하여 생산 PB Period Lot-size = Posting Period. SAP 의 posting 기간으로 Lot 구성 PK Planning Calendar 에 따른 Period Lot Size Period = Planning Calendar 에서 지정한 Period 27
1. Material Master - Demo 1 : Material 등록 - Demo 2 : 수정, 삭제 2. BOM - Demo 1 : BOM 등록 - Demo 2 : 수정, 삭제 3. Work Center - Demo 1 : Work Center 등록 - Demo 2 : 수정, 삭제 4. Routing - Demo 1 : Routing 등록 - Demo 2 : 수정, 삭제 50
2. BOM – 주요내용 Variant BOM 파란색 FRAME 빨간색 FRAME 파란색 자전거 빨간색 자전거 핸 들 기 어 Multiple BOM 제품 Material A 10 liter Material B 20 Liter Material C 55 Material D
2. BOM – 주요내용 BOM Structure 59
1. Material Master - Demo 1 : Material 등록 - Demo 2 : 수정, 삭제 2. BOM - Demo 1 : BOM 등록 - Demo 2 : 수정, 삭제 3. Work Center - Demo 1 : Work Center 등록 - Demo 2 : 수정, 삭제 4. Routing - Demo 1 : Routing 등록 - Demo 2 : 수정, 삭제 65
1. Material Master - Demo 1 : Material 등록 - Demo 2 : 수정, 삭제 2. BOM - Demo 1 : BOM 등록 - Demo 2 : 수정, 삭제 3. Work Center - Demo 1 : Work Center 등록 - Demo 2 : 수정, 삭제 4. Routing - Demo 1 : Routing 등록 - Demo 2 : 수정, 삭제 78
4. Routing – 주요내용 Standard Routing Reference Operation Set Operation 10 개념 정도는 알고 계셔야 할 것 같군요 Operation 20 Operation 30 작 업 진 행 순 서 Operation 32 Reference Operation Set XY Operation 34 Operation 38 Reference Operation Set Z Operation 40 Operation 54 Operation 60 80 Reference Operation Set Z
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