1 HEAD OFFICE H27 M I D C
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HEAD OFFICE H-27, M. I. D. C. Waluj, Aurangabad (MS) 431 136 Ph. No. : +91 -240 -2555666, 2555166, 2552701 Fax. No. : +91 -240 -2552702 Email : aaapl@hotmail. com 2
VISION To Achieve Leadership In Auto Industries By Adopting Latest Technologies, Process Reliability, Faithfulness With Precious Customers For Given Commitment In An Healthy & Honest Environment. To Achieve & Sustain Zero Customer Returns. To Achieve Rs. One Thousand Million Profitable Turnover. MISSION P (PRODUCTIVITY) Obtain Minimum 90% OEE. Q (QUALITY) Zero Customer Complaints. C (COST) Reduce The Manufacturing Cost By 30%. D (DELIVERY) Achieve 100% Success In Delivering The Goods As Required By The Customer. S (SAFETY) Maintain An Accident Free Environment. M (MORALE) Increase The Suggestions By 3 Times. Develop Multi-Skilled And Flexible Workers.
PRODUCTIVITY Introducing Dedicated SPM’s. Using New Efficient Cutting Tools. Switching Process Layout To Product Layout. Reducing All Types Of Losses.
QUALITY Reducing In House Rejection & Rework 1/10 th Of Benchmark. Giving Ownership To Machine Operator. Implementing Electro-Mechanical Multi Gauging System. Practicing Poka-Yoke To Avoid Mistakes.
COST Multi-Machine Concept For Reducing Manpower Cost. Using Only Cost & Life Efficient Cutting Tools. Reducing Inventory Carrying Cost. Reducing All Types Of Losses. Reducing Communication Cost.
DELIVERY Reducing Logistic Loss. Minimizing Delay In Delivery By Team Work. Performing Effective Communication To Avoid Delay In Delivery. Practicing On-Time Payments To Vendors & Suppliers.
SAFETY Providing Safety Instruments Such As Shoes, Goggles, Hand Gloves To Shop Floor Employees. Maintaining Safe & Healthy Environment In Organization. Providing Safe Material Handling Equipments.
MORALE Announcing Best Kizen-Suggestion Awards & Rewards To Increase Suggestions. Implementing Various Motivational & Empowerment Schemes For All Employees. Appreciating To Employee For Their Good Suggestion In Front Of All Other Employees. By Giving Required Trainings To Employees For Making Them Multi-Skill & Flexible. By Implementing Social Activities In Organization.
BRIEF HISTORY v Aurangabad Auto Ancillary Pvt. Ltd. (AAAPL) started as a small scale unit in 1988 by manufacturing motorcycle & scooter stands with a modest turnover of Thirteen Million Rupees. v Now the company boasts of a turnover of more than Six Hundred Million Rupees. v From single manufacturing line & product the company has diversified in to four vertical consisting of four different industries namely Aurangabad Auto Ancillary Pvt. Ltd. Unit-II (AAAPL-II), Gamma Technoplast (GTP), D. P. Auto Parts Pvt. Ltd (DPAPL) & Aurangabad Wheels & Rims Pvt. Ltd. (AWRPL). v All companies have their own forte in manufacturing with divided interests. 10
v AAAPL specializes in manufacture of precision machined products & has a diversified products line to manufacture products like Shafts, Axles, Bushes, Gears, Pinions, Sleeves, Hubs, Sprockets, Aluminum PDC Parts & Sub Assemblies. v On the other hand Gamma Technoplast has specialized in manufacture of Injection Moulded Products for durables, Automobile & Communication industries. v Whereas Aurangabad Wheels & Rims Pvt. Ltd. Is a commercial tool room expertise in manufacturing of Pressure Dies Casting, Gravity Dies Casting, Low Pressure Dies Casting & Injection Molding Dies. v AAAPL and GTP are ISO/TS 16949 : 2002 Certified Companies whereas AWRPL is ISO 9001: 2000 Certified. We are implementing TPM (Total Productive Maintenance) under the guidance of SAN YAMAGUCHI in all our company to adopt the Japanese way of working. v The company has won various awards from its customers for achieving its Quality, Delivery & Cost Targets. 11
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- : OUR PRECIOUS CUSTOMERS : - 13
VARIOUS TYPES OF MAGNETO BUSH 14
CLUTCH ASSLY PARTS ALLUMINIUM STAINLESS STEEL GAUGE FITTINGS GEARS-PINIONS 15
SPROCKES ADJUSTER BODY BRAKE PARTS 16
SHAFT PUMP PULLEYS-HUBS 2 17
INFRASTRUCTURE v AAAPL boasts of latest machinery setup and includes machines like CNC Lathes, CNC Milling, Grinding (Center-less and Cylindrical), Hobbing, Gear Shaping, S. P. M s & other Conventional Machine. v All forging & casting needs are out sourced to dedicated supplier chains, which are ISO or TS 16949: 2002 certified. v AAAPL has two Induction Hardening machines & does all Induction Hardening process In-house. v AAAPL has fully automated Nickel-Chrome plating line to enhance our strength. v AAAPL planned through Induction Hardening & Tempering machine & does all Hardening & Tempering process In-house. 18
INFRASTRUCTURE HAMMER FORGING MACHINE WITH INDUCTION HEATING SYSTEM
INFRASTRUCTURE FULLY AUTOMATED NICKEL-CHROME PLATING LINE
MIXER BODY SPOOL 21
Ø Pressure Die Casting, Gravity Die Casting Dies, Injection Molding Dies, Forging Dies 22
OPPORTUNITIES v We can provide cost effective products at the right time without defects. We can work as dedicated suppliers to become an integral part in your supplier chain network by adopting latest technologies. v Going to introduce fully automated and innovated hardening tempering machine by April end. v Planning to enter into precision metal forming technologies like automatic press forging machines. v Adding drilling, milling and turning spms to meet customer requirements. v In-house metallurgical lab. 23
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