1 GIDSS Global Isuzu Diagnostic Service System 2

1 G-IDSS Global Isuzu Diagnostic Service System

2 Background of G-IDSS Adoption Necessity of Isuzu Own Scan Tool for the Next Term • GM decided to develop a PC-based scan tool. As a result, Tech 2 does not have a priority for further development. Also, the development of the PC-based scan tool is slow and Isuzu cannot depend on their development schedule. → Discontinuation of GM joint development • Adoption of electronic control devices much accelerated for enhanced emission control and safety control. → Higher skill level is required for repairing. • Numbers of scan tool and other surrounding device are required due to high performance control module protocols and OEM vehicles. New Scan Tool ⇒ evolving to the overall service tool • • • Carry-over of current functions: Tech 2 functions (data display, data download & upload, programming) Connection to internet: Data correction & information distribution Linking with manuals MIMAMORI/ DRM data downloading & analyzing Others……….

3 Changes of Scan Tool and Related Equipments 1997 Tech 1 → Checker Ⅲ → Tech 2 1998 1999 2000 2001 2002 2003 → → → ☆ → → → 2004 2005 2006 2007 2008 2009 2010 2011 → → → → ☆ → → 32 MB card TIS 2000 ☆ → → → → → SPS ☆ → → → → → ☆ → → → → 24 V adaptor (THA-10) ☆ → → CAN-di module ☆ → → NA-IDSS ☆ → → → 24 V adopter (THA-1) G-IDSS CSS-NET ☆ → → →

4 G-IDSS Functions • Diagnostics of each system => Equivalent or enhanced as compared to Tech 2 • Programming of control modules => Equivalent to SPS • Download of Mimamori/ DRM data • Wiring diagram: ETM (Electrical Troubleshooting Manual) • Linking between scan tools and workshop manuals • Latest data distribution by updating software via the internet <For Future Development> • Wireless connection between interface box and PC • Electrical service bulletin • Remote repair support • Dealer management system PC Server Internet Wireless USB cable or LAN Interface box Smart Cable

5 Connections & Communication Download cable for DRM G-IDSS server G-IDSS installed PC RS 232 cable for BCM USB cable, wired LAN or wireless LAN Smart cable Interface box C&E and Bus (internal parts of THA-1)

6 Prices Items Remarks Notebook PC Purchased separately. Interface box Data convertor between vehicle and PC. Smart cable Price 133, 000 (except shipping charge) DLC cable Interface box: 126, 000 Smart cable: 6, 500 USB cable Cable between PC and interface box Annual license fee By order form USB cable: 500 100, 000/ year (CV or TF) 120, 000/ year (CV & TF)

7 Required PC Spec. / Recommended PC Spec. Required specification Recommended specification CPU Intel/ AMD Single core 1 GHz or higher Dual core 2 GHz or higher Memory 512 MB or higher 2 GB or higher Wireless function Not available Available (802. 11 b/g) Monitor 1024 x 768 (XGA) or larger HD drive 40 GB or higher DVD drive External drive can be connected OS Windows XP or newer PC type Normal laptop PC 80 GB or higher Solidly-built laptop PC (NEC Shield. PRO/ Panasonic Toughbook/ Dell Latitude E 6400)

8 Internet Environments Access to the Internet is necessary to use G-IDSS. 1. Web authentication is required for G-IDSS installation (The serial numbers of PC and G-IDSS have to be registered with the G-IDSS server first, and then G-IDSS can be started and used. ) 2. Web authentication is required for control module programming. (hardware key function) 3. Updating G-IDSS to reflect the latest data • Availability of the latest data by regular update • Addition of production vehicle data • Addition and changes in service data, such as workshop manuals • Addition and changes in scan tool software • Update of ECU software • Update of G-IDSS software • Update of interface box software

9 Interface Box Communication between PC and interface box • Wired (USB or Ethernet) • Wi. Fi (802. 11 b/g) Communication between interface box and vehicle • 16 pins DLC connection cable (12 V or 24 V) • 3/10/20 pins connector connection cable (C&E, Bus) Others • Auxiliary power input (DC 12 or 24 V) Physical size • 130 x 190 x 45 (mm)

10 Programming power output (currently unused) Trigger and RS 232 debug (currently unused) AUX power input 12/24 V Wireless antenna USB port LAN cable port Smart cable port Protocol Tx and Rx communication USB detection Firmware debugging only Protocol connected Heartbeat blink Wired Ethernet power Unused Wired Ethernet communication

11 Smart Cable DLC Cable between interface box and vehicle • 24 V adaptor is unnecessary • 3/10/20 pins connector (internal parts of THA-1) can be connected. • Some protocols (NRZ for kick-drive & cab air suspension) can be switched automatically. (Function of THA-1)

12 G-IDSS Installation Instructions Language selection screen NOTE: Logon your PC with administrator privileges before installing the IDSS. 1. Insert the Isuzu Diagnostic Service System (IDSS) SETUP DISC into the DVD drive on the PC. NOTE: The IDSS DVD has a feature that will begin the installation process upon inserting the DVD in the DVD Drive. Preparing setup screen 2. You will be reminded to ensure the IDSS Interface Device is not connected to the PC during installation. 3. Follow the on screen installation instructions. License agreement screen

13 Destination location screen Registration You must register the program before you can use it. A registration key is assigned to each IDSS disc. This registration key can only be used once. NOTE: You must be connected to the internet to complete registration. If you are connected to the internet, registration will take place and your IDSS program will be registered. Installation startup screen 4. Once the registration is complete follow the on screen installation instructions:

14 Instillation status screen Finish screen Device drivers installation 5. Click the Finish button. 6. Make sure the interface device is not connected to the computer. Then, click the OK button. The device drivers will begin installation. The device drivers will automatically install.

15 Update 7. Once the device drivers are installed, the web updater will display. Click the OK button to check for any updates. The Web Updater configuration window will open and any updates will automatically be installed. Once your system is up to date the window left will appear. NOTE: If the PC is not connected to the internet you will receive an error message.

16 Hardware Connections Before IDSS can be used to diagnose a vehicle, the following system components must be connected together: • Laptop PC that has IDSS program installed • IDSS Interface Device • Smart cable • USB cable 1. Connect the USB Cable to the computer 2. Connect the USB Cable to the IDSS Interface Device 3. Connect the Smart Cable to the IDSS Interface Device 4. Connect the Smart Cable to the vehicle When the USB is connected to the computer it will launch the Found New Hardware Install Wizard. Follow the on screen installation instructions:

17 G-IDSS Main Screen Vehicle Selection 1. Selecting vehicle from drop down menus. 1 2. Selecting vehicle from entered VIN. 2 3. Selecting vehicle from programmed VIN in ECM. 3 4. Selecting vehicle from recently used model. Web Updater Updating IDSS Recent Service Bulletin 30 most recent service bulletins 4

18 Help File & Version Information Clicking the Help icon, then selecting “Help File” from the drop‐down menu will open a help file. Help file is user’s guide for generally using the IDSS. Clicking the Help icon, then selecting “About G-IDSS” from the drop‐down menu will open a window containing the current Scan Tool, Service Information and Firmware versions, Release Date, Dealer Code and Serial Number.

19 G-IDSS Overview (TOC) Once the Load Vehicle, Search for VIN or Request VIN button has been selected, a new window will open with the Table of Contents (TOC) on the left and an active toolbar on the top. The following functions may be accessed, for the selected vehicle: • Service Information • Diagnostics • Controller Programming • Utility Functions TOC provides a structured view of all IDSS options. The TOC may be viewed or hidden by two selection methods: • Click the TOC icon on the toolbar. • Click the TOC arrows located between the two panes. The icon on the toolbar and the arrows on the vertical split bar perform the same functions to minimize and restore the TOC.

20 Toolbar Status: Connection status with interface box and vehicle. Color will change from gray to yellow when connections are established. Print: Prints the screen currently viewing Table of contents: Minimize or restore the TOC view DRM: Launches the DRM data download application MIMAMORI: Launches the Mimamori data download application Utility functions: View saved snapshot, freeze frame and other function Controller programming: Performs calibration updates to ECU Diagnostics: View scan tool data for the vehicle selected Service information: View service information for the vehicle selected Home: Return to the main screen

21 Service Information (Workshop Manual Mechanical Section) IDSS contains service information for the vehicle selected. Navigate through the TOC by clicking on titles to find information you would like to view. When a title in the TOC is selected, the associated information will display on the right side. Scroll down to view all text and graphics for the title selected.

22 Service Information (Workshop Manual Control Section)

23 Service Information (Workshop Manual Control Section) Link to Scan Tool When you click the "Enhanced Diagnostics" icon, a new window will open. This window will display "live" values from the vehicle for all parameters discussed in the diagnostic chart. This window will also display DTC status for the vehicle module diagnosed by that chart.

24 Electrical Schematics (1/3) IDSS contains electrical schematics/ ETM for the vehicle selected. Navigate through the TOC by clicking on titles to find information you would like to view. When a title in the TOC is selected, the associated information will display on the right side. Scroll down to view all text and graphics for the title selected. The Schematics section lists all schematics for the vehicle.

25 Electrical Schematics (2/3) Click on the image displayed to open it in an image viewer. When the image viewer opens it has a toolbar at the top. The toolbar allows the user to select desired actions or functions from within the viewer. Navigation: Directional navigation of the viewer Zoom: Zoom in/ zoom out on the viewer Magnifier/ Fit to page: Magnifier function and fit to page formats the image into a single page frame size Previous: Moves to the previous or next frame Search: Searches for and highlights text within the image

26 Electrical Schematics (3/3) There are linked areas within the ETM image viewer that when selected will open a window with information pertaining to that area of the ETM.

27 Diagnostic Function (Scan Tool) When you select the Diagnostics option from the TOC, IDSS will attempt to connect to the vehicle. If all IDSS Interface Device and vehicle connections are ok, IDSS will connect to the vehicle and display current vehicle information. Once a connection to the vehicle has been established, the following functionality is accessible: • DTC(s) • Data List • Actuator Test • Programming • Special Functions • Module Information If there is an update required for the IDSS Interface Device, IDSS will detect that an update is available and will perform the update the first time it is connected to a vehicle. If an update is required, the screen left will appear and the update will begin: Do not disconnect the interface device while it is being programmed.

28 Diagnostic Function (Scan Tool > DTC) The DTC area in IDSS will provide the following information: DTCs set for all communicating modules including: • Current and History. • DTC information for each communicating module. • Clear DTC functions for all modules and each specific module　 Freeze Frame / Failure Record information for DTCs that are currently set. The DTC Description screen will display DTC information for all DTCs set. When a new DTC is set, it will be added to the DTC Description table under the applicable module.

29 Diagnostic Function (Scan Tool > DTC) Link to Workshop Manual

30 Diagnostic Function (Scan Tool > Live Data) IDSS Data List functionality includes the following: • Live Data • Requested DTCs • Zoom View • Graph • Quick Snap • Snapshot Live Data You can view Live Data information for a module by selecting the Data List title in the TOC. Information for each data list is displayed on a tab along with a Search tab. Click each tab to view the data list information.

31 Diagnostic Function (Scan Tool > Live Data > Request DTC & Zoom Window) Request DTCs The requested DTCs information is displayed in the upper right corner of the data list page. DTCs set will display in the list. Click on the DTC title to go to the DTC Info screen for the DTC selected. Zoom Windows When you click the Zoom Window within a parameter a new window will open. This window will display "live" values from the vehicle. Multiple parameters can be selected for viewing.

32 Diagnostic Function (Scan Tool > Live Data > Graph) When you click the Graph icon within a parameter a new window will open. This window will display "live" values in graph form. The IDSS graph function can be used as follows: Data List information can be graphed "Live" when viewing a data list on vehicle. Snapshot information can be graphed. Each graph parameter will display in a different color. The graph colors can be changed.

33 Diagnostic Function (Scan Tool > Live Data > Quick Snap) The Quick Snap function allows the user to capture data and review it. The user starts and ends the data collection period by using the Quick Snap button. 1. Click the Quick Snap button to trigger and start recording frames. 2. Click the Stop Snapshot button to stop recording frames. 3. Upon completing of collecting the data, the Quick Snap view will appear.

34 Diagnostic Function (Scan Tool > Live Data > Snapshot) The Snapshot function allows the user to capture data and review it. The user starts and ends the data collection period by using the Snapshot button. 1. Click the Snapshot button and a Snapshot Setup window will display. 2. Click the Continue button to open the Snapshot viewer or click the Return button to return to live data. 3. Click the Trigger button to start recording frames. 4. Click the Stop Snapshot button to stop recording frames.

35 Utility Functions allows you to access previously saved information. You can access the following types of files by selecting Utility Functions from the TOC: • Manage Saved Snapshot files • Manage Saved Freeze Frame Failure Record files • Scan Tool Preview • Graph Colors • Table of Contents Colors

36 Utility Function (Manage Saved Snapshot File) The Manage Saved Snapshot Files screen will display all the Snapshot files currently saved for viewing. Select the file you want to "manage" by clicking in the box in the far left column. Then click on one of the manage options. To select all files, click the box in the title row. Open 1. Select the Snapshot you would like to open by clicking 2. in the box in the row. 3. 2. Click the Open button. 4. 3. The saved Snapshot viewer will open. Import 1. Click the Import button; this will open the “Select the 2. DAT file to import” window. 3. 2. Select the file you want to import. Export 1. Click the Export button; this will open the “Browse For 2. Folder” window. 3. 2. Select the file you want to export. Export to CSV 1. Click the Export to CSV (Comma Separated Variable) 2. button; this will open the “Browse For Folder” window. 3. 2. Select the file you want to export. Delete 1. Select the Snapshot you would like to delete by clicking in the box in the far left column. You can select multiple files to delete at once. 2. Click the Delete button. 3. You will be prompted to confirm the delete process.

37 Utility Function (Manage Saved Freeze Frame Failure Record) The Manage Saved Freeze Frame Failure Record screen will display all the Freeze Frame Failure Record files currently saved for viewing. Select the file you want to "manage" by clicking in the box in the far left column. Then click on one of the manage options. To select all files, click the box in the title row. Open 1. Select the Freeze Frame/Failure Record you would 2. like to open by clicking in the box in the row. 2. Click the Open button. 3. The saved Freeze Frame/Failure Record viewer will open. Import 1. Click the Import button, this will open the “Select the 2. FF 2 file to import” window. 2. Select the file you want to import. Export 1. Click the Export button; this will open the “Browse For 2. Folder” window. 2. Select the file you want to export. Delete 1. Select the Manage Freeze Frame Failure Record 2. Files title you would like to delete by clicking in box in 3. the far left column. You can select multiple files to delete at once. 2. Click the Delete button. 3. You will be prompted to confirm the delete process.

38 Utility Function (Scan Tool Preview) The Scan Tool Preview function allows you to view Data Display and Output Control Test content, without vehicle data, for all vehicles supported by IDSS. Click the Scan Tool Preview selection in the TOC and then use the drop‐down menus to select the vehicle you would like to view. Once all vehicle information has been selected, choose to view the Data Display for that vehicle and click Continue. The data display or actuator tests for the vehicle you selected will display. You can select all data display and actuator test tabs and scroll to view all parameters included in each tab.

39 Controller Programming Function (1/4) Controller Programming allows you to update and reprogram various vehicle controllers based on part numbers and/ or new available calibration files. In order to access Controller Programming your dealership will need to have permission from Isuzu Motors. If you have not been granted permission, you may request it by selecting the “Request Programming Permission” button.

40 Controller Programming Function (2/4) After selecting Controller Programming, choose the controller you wish to update. You will be asked to confirm the VIN.

41 Controller Programming Function (3/4) This screen displays the current part number and update status. If an update is available, a new part number, “Calibration update found” and “Program” will be displayed. If no updates are available, “No updates necessary” and “Overwrite” will be displayed.

42 Controller Programming Function (4/4) During downloading, time in progress and estimated time remaining are displayed. Once programming is completed, you will be taken to the following screen.

43 DRM Data Download (1/3) As same manner with hardware connections, following components must be connected; • USB Cable to the computer • USB Cable to the IDSS Interface Device • Smart Cable to the DLC Launch the DRM data download application on the toolbar icon, or from the shortcut 1. Select Download and applicable vehicle model. 2. Select your distributor code and country code. 3. Turn ON the ignition and press “Get Vehicle VIN” to retrieve the VIN from the ECM. If the IDSS application is opened, VIN cannot be retrieved. Close the application. 4. Input mileage from the odometer and the engine type. 5. Select the type of vehicle and type of freight.

44 DRM Data Download (2/3) Connect the DRM download cable 1. Turn OFF the ignition. 2. Disconnect the DRM harness connector, and connect the DRM download cable between the DRM and the disconnected DRM harness connector. 3. Unplug the smart cable from the DLC and connect to the DRM download cable.

45 DRM Data Download (3/3) Downloading 1. Leave the ignition switch OFF and press “Download DRM Data”. Once verify again the download cable connections. 2. Downloading starts after pressing “OK”, and progress bar appears. Until finish of complete download, it takes approximately 3 minutes. Location of downloaded file Press DAT. You will find the location of downloaded file. Location is G-IDSS folder in your computer hard drive > G-IDSS > DRM Download Data > Dated Folder.

46 Web Updater (1/2) You will receive updates to IDSS through the internet. The Web Updater is included in your PC’s startup processes. If you leave your PC on and connected to the internet, the updater will run automatically at midnight. If you want the updater to run automatically you must do the following: • You must be logged on to your PC • Your PC cannot be in standby mode Manual Updating At any time, You can open the Web Updater by clicking on the "Internet Updater" button in the IDSS Application. If you are connected to the internet, IDSS will check for updates and download them to your PC. 1. Connect to the internet. 2. Launch IDSS (double click on the IDSS icon). 3. Click on the Internet Updater icon from the IDSS Main Screen. 4. Close IDSS (click on the orange X in the upper right corner of IDSS) if opened. 5. Click on Check Updates Now in the Web Updater box. 6. If no updates are available, text will appear saying "Your system is up to date. No updates are available. ” 7. If there are updates available, the updates will automatically be loaded to the PC after you click the Check Updates Now button. 8. After the updates have been downloaded to the PC, select "Install Updates". The updates will then be installed to the IDSS application.

47 Web Updater (2/2) Automatic Updating 1. Click the "Internet Updater" button. The Web Updater configuration window will open. 2. From the drop‐down menu select Daily, Weekly or Monthly. This selection is when you will receive updates to IDSS through the internet. 3. Make sure to follow these guidelines for the automatic updates to occur: • The PC must be turned ON. • IDSS should be CLOSED, but this does not matter as if you’re using the system as it will prompt you to install the updates by first closing IDSS. You can also install the updates at a later time (box will reappear each time you launch IDSS until the updates have been installed). • The PC CANNOT be in standby or hibernation mode. • You MUST be connected to the internet.

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