1 Beyond Clients Expectation TECHNOFIT GROUP OF COMPANIES
1 Beyond Clients Expectation TECHNOFIT GROUP OF COMPANIES
TECHNOFIT BACKGROUND & BUSINESS CULTURE
Introduction of Technofit Formed in 1998, TECHNOFIT SDN BHD (TECHNOFIT) as today continue to expand as the market demands, to be proactive, innovative and to be leading towards vision 2020. Initially set up to undertake business in general engineering. It has now grown into more diversified businesses to serve the power generation, the processing and petrochemical and oil and gas industries sectors in which the company continues to expand. Start-up in 1998, concentrate on the erection of power generation boilers. Own by a groups of hands on, world wide experienced on the erection of power generation plant. Power generations businesses continue to be a major business focus for TECHNOFIT and to date the company has undertaken about 6950 MW national industrial power plant related projects. The types of power generation plant installed include coal-fired, oil-fired, gas-fired and diesel-fired, with scope of works ranging across erection, installation and testing. 3
4 Technofit Background YEAR 2003 -2006 YEAR 1998 -2002 - - Started in September 1998 Start-up capital RM 15 k Provide excellent boiler services and maintenance to power plant Small office in Ampang - - Pursue on getting the trust from the renowned organization in securing contract. Start engaging in Engineering, Procurement, Constructions, Installation and Commissioning (EPCIC) with Power Plant and Oil & Gas projects YEAR 2011 -PRESENT YEAR 2007 -2010 - - Technofit started expanding rapidly through the implementation of QMS, ISO 9001 : 2008, ERP. Open new branches in Kapar, Klang and Pontian, Johor. - Technofit Fabrication Yard started its function. Technofit have in total 4 branches, NR, CR, SR and East Malaysia. Set up and organize new subsidiaries company. HSEMS Implementation
5 Facilities • Technofit has its own fabrication facility yard in Lumut Port Industrial Park which can accommodate fabrication activities for both power generation and oil & gas industries. The yard officially commence its operation in 2008. • With this establishments it marks another milestone for the company. This is also reinforce Technofit strong growth and live up to its reputation as a leading provider in the power generation industry to accommodates our client’s requirements in their fabrication needs.
Facilities Yard Plant 1 Covered area of 8000 square feet and 78000 square feet of open yard Yard Plant 2 Covered area of 87200 square feet and 43600 square feet of open yard 6 Yard Plant 3 Covered area of 10. 11 acres open yard
Our Clients 7
8 Project Track Record S/N PROJECT TITLE TECHNOFIT CLIENT YEAR 1. 2 X 500 MW Sultan Salahudin Abdul Aziz, Kapar, Selangor. 2 Units Boiler Erection Pressure & Non Pressure Parts Equator Engineering Sdn Bhd 1995 – 1997 2. Kerteh Aromatics Project – KR 2, Terengganu. General Installation Works (Rotary & Statics Equipments) Equator Engineering Sdn Bhd 1998 – 1999 3. Malaysia Olefins Project (MOP), Kerteh, Terengganu. Compressor & Turbine Installation Equator Engineering Sdn Bhd 1999 - 2000 4. 3 X 700 MW Manjung Coal Fired Power Plant Project, Perak. Unit 1 & 2 Boiler Erection Pressure & Non Pressure Parts Equator Engineering Sdn Bhd 2000 – 2002 5 3 X 700 MW Tanjung Bin Coal Fired Power Plant Project, Johor. 3 Units Boiler Erection Pressure & Non Pressure Parts Eversendai Sdn Bhd 2005 - 2007
9 Project Track Record S/Nc 6. 7. 8. 9. 10. PROJECT TITLE TECHNOFIT CLIENT YEAR Eversendai Sdn Bhd 2008 – 2009 Vickers Hoskin (M) Sdn Bhd Jun 2009 Till Feb 2010 2 X 700 MW Jimah Coal Fired 2 Units Boiler Erection Power Plant Project, Negeri Pressure & Non Pressure Sembilan. Parts 2 Units HRSG Petronas 2 Units Boiler Erection Fertilizer Project, Gurun, Pressure & Non Pressure Kedah Parts 2 X 500 MW Prai Combined 2 Units Boiler Erection Cycle Gas Turbine Project, Pressure & Non Pressure Penang. Parts 348 MW Cannaught Bridge 1 Unit Boiler Erection Combined Cycle Gas Turbine Pressure & Non Pressure Project, Selangor. Parts 1 X 1000 MW Malaysia Fast Steel Structure Erection For Dealim Industrial Co. Ltd & Scheduling April 2015 Till Track 3 A Cola Fired Power Turbine & Balance Of Plant Dealim Feb 2016 Plant, At Manjung, Perak, Malaysia. & Shinryo (M) Sdn Bhd Samsung C&T (KL) Sdn Bhd Jan 2014 Till Present Sinohydro Corporation Sdn July 2014 Till Present Bhd
10 POWER PLANT MAINTENANCE & SERVICES EXPERIENCES i. BRIEFING ii. SPECIALIZATION WORK SCOPE iii. LOCAL & INTERNATIONAL PARTNERSHIP
11 i. Briefing o As a leading reputable company on the mechanical engineering services focusing on the power generation, oil & gas and petrochemical industries. o Scope of Service: i. Plant Maintenance Services – Boiler, Turbine and Balance Of Plant: § Daily Routine Maintenance § Preventive Maintenance § Emergency Maintenance ii. Boiler Services – Tubes / Piping Replacement & Repair Specialist.
ii. Specialization Work Scope S/N 1. SPECIALIZATION BOILER TUBE WORK SCOPE § Register With DOSH As UPV Repairer, Boiler Tube Work & NDT Include Tube Bending & Swaging 2. PIPING & CASTING § Design, Material Supply, Fabrication & Installation Include NDT And Casting Material 3. VALVES § Spares Supply & Installation 4. SOOTBLOWER § Preventative & Corrective Maintenance & Services 5. BOILER CIRCULATING PUMP (BCP) § OEM Engineering, Manufacturing, Spare Supply & Installation 6. REGENERATIVE AIR & GAS PREHEATER (RAH/GAH) § OEM Engineering, Manufacturing, Spare Supply & Installation 12
ii. Specialization Work Scope S/N 7. SPECIALIZATION ELECTROSTATICS PRECIPITATOR (ESP) WORK SCOPE § OEM Engineering, Manufacturing, Spare Supply & Installation 8. FLUE GAS DESULFURIZATION (FGD) & § OEM Engineering, Manufacturing, Spare GAS TO GAS HEATER (GGH) Supply & Installation 9. CONDENSER TUBE CLEANING § Special Design Bullet Supply & Cleaning Scope 10. CONDENSER TUBE EDDY CURRENT TEST § Joint Venture With Specialization Advance NDT Company 11. ONLINE LEAK DETECTION TEST § Negative Pressure Parts Leak Detection Test Joint Venture With Specialization Company 12. BOILER BURNER & ACCESSORIES SYSTEM § Boiler Coal Burner & Accessories Maintenance & Services 13
ii. Specialization Work Scope S/N SPECIALIZATION 13. EXPANSION BELLOW / JOINTS WORK SCOPE § Boiler & Turbine Expansion Bellow / Joints Supply & Installation 14. DUCTING & CASING § All Kind Ducting & Casing Work 15. STEEL STRUCTURAL § Design, Material Supply, Fabrication & Installation 16. COAL & ASH § Conveyor System Belt Repair/Replacement & Cleaning Boiler Ash, Stack Reclaimer Chute & Structure 17. MILL MAINTENANCE & SERVICES § Mill Classifier, Vanewheel & Bowl Cover Maintenance & Services 18. DRAUGHT FANS § PA, ID & FA Services Include Laser Alignment 14
ii. Specialization Work Scope S/N SPECIALIZATION WORK SCOPE 19. HP HEATER / STEAM DRUM / MUD DRUM § Tube Plugging, Expanded & Repair 20. TURBINE FIN COOLER § Design, Material Supply, Manufacturer & Installation 21. ONLINE LEAK SEALING § Valve & Piping Leak Online Sealing 22. SPRING HANGER & PIPE SUPPORT § Repair & Setting Spring Hanger & Pipe Support 23. UNFIRED PRESSURE VESSEL § Steam Drum & Pressure Vessel Tank Repair Under DOSH Requirement 24. SANDBLASTING & PAINTING § Piping, Steel Structure & Casing Sandblasting & Painting 25. INSULATION § All Kind Piping & Ducting Insulation (Material Supply & Installation) 15
16 iii. Local & International Partnership S/N COMPANY ORIGIN SINCE TRACK RECORD Boiler Circulation Pump New Design & Spares Supply 2005 -Present Manjung Power Station – GF 1 Air Preheater New Design, Re-Engineering & Spares Supply 2010 -Present Manjung Power Station – GF 1 Taiwan ESP Re-Engineering & Spares Supply 2011 -Present Tanjung Bin Power Station – GF 1 United Kingdom PARTNERSHIP SCOPE 1. Hayward Tyler 2. Geeco 3. Tai & Chyun 1. Sumitomo Singapore/Japan Supply All Kind Boiler Tubes, 2012 -Present Kapar Power Station 3. Spiro Gills United Kingdom Fin Cooler & Heat Exchanger New Design & Re-Engineering 2012 -Present Gelugor Power Station 5. Seelan Germany Soot Blower Re. Engineering & Spares Supply 2012 -Present Jimah Power Satation 7. Sievert Singapore/India NDT, ECT & Helium Leak Test 2012 -Present Manjung Power Station – GF 1, Kapar Power Station , Jimah Power Station & Paka Power Station 8. IWON Corp Malaysia Lubricant & Chemical Supply 2012 -Present Manjung Power Station – GF 1 9. Tong San Malaysia TECH Condenser Cleaning Bullet Design & Spares Supply 2012 -Present Kapar Power Station 10. Conco System Australia Helium Leak Test Services 2014 -Present Paka Power Station India
INNOVATION / CREATIVITY
18 Research And Development CONDENSER TUBE CLEANING Specially design and developed by Technofit for Tubes Cleaning. Unique Plastic Bullet with blades positioned at 120º angle around , spaced at three tiers stages. Built up material by nylon. Fit size range : ID 18 mm – 28 mm
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